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ZETRON 4010 - User Manual

ZETRON 4010
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Model 4010 Radio Dispatch Console
Installation and Programming
025-9227S

Table of Contents

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Summary

Legal and Compliance Information

Software License

Terms and conditions for the Zetron software license agreement.

Limited Warranty

Zetron's warranty coverage for products and accessories.

Limitation of Liability

Zetron's limitations of liability for product purchase and use.

Compliance Statements

FCC and Industry Canada compliance information for the device.

Safety Summary

Essential safety precautions for installation and servicing the equipment.

Introduction and Overview

Introduction

Overview of the Model 4010 Radio Dispatch Console's capabilities.

Manuals

List of related manuals for Model 4010 operation and service.

Specifications

Technical specifications for the Model 4010 console.

Overview

General overview of the Model 4010 console's features.

System Description

Detailed description of the console's system architecture.

Installation Sequence

Step-by-step process for installing the Model 4010 console.

Operation

How the Model 4010 console operates after installation.

Console Installation

Overview

General overview of the console installation process.

Important Notes

Critical information and considerations before installation.

Physical Installation

Steps for physically mounting the console.

Power

Details regarding primary and auxiliary power connections.

System Grounding

Proper procedures for grounding the system components.

Slot Mapping

Understanding and configuring slot assignments for cards.

Configuring Dispatch Consoles

Jumper and switch settings for console configuration.

Configuring Dual Channel Cards

Procedures for configuring dual channel cards.

Wiring to the Channels

Detailed wiring instructions for connecting channels.

Split 50 66 m Type Punch-Down Block

Configuration details for the punch-down block.

Protected Punch-Down Block Configuration

Setup and configuration of the protected punch-down block.

Inputs and Outputs

Overview and configuration of console inputs and outputs.

Auxiliary Audio

Description and connection of auxiliary audio signals.

Labeling

Procedure for replacing button labels on the console.

Model 4115 B Connections

Connecting the Model 4115B console expander.

Loop Address

Setting the loop address for expansion panels.

Preliminary System Check

Steps for initial system startup and verification.

Bringing the System On Line

Procedures for bringing the system online.

Level Adjustments

Procedures for adjusting audio levels on the console.

Option Installation

Gooseneck Microphone

Installation instructions for the gooseneck microphone.

Desk Microphone

Installation instructions for the desk microphone.

Footswitch

Installation instructions for the footswitch.

Headset Jackbox

Installation instructions for the headset jackbox.

Secondary Headset Jack Box

Installation of the secondary headset jack box.

Installation

Steps for installing the secondary headset jack box.

Mounting

Physical mounting instructions for the jack box.

Configuration

Jumper configuration for the secondary headset jack box.

Mouthpiece Muting

Configuration of mouthpiece muting functionality.

Wiring to Zetron Console

Wiring the headset jack box to the console.

Wiring to Additional Jack Boxes

Daisy-chaining multiple jack boxes.

Wiring to a Footswitch

Wiring the footswitch to the jack box.

Console Programming

Programming audio routing for headset devices.

Telephone;Radio Headset Interface

Interface for using headset with console and phone.

Overview

General overview of the TRHI.

Connections

Connecting the TRHI unit.

Console Programming for TRHI

Programming the TRHI for proper audio routing.

Off-Hook Control

Methods for controlling off-hook status.

Model 4010 Phone Patch Card

Installation and configuration of the phone patch card.

Installation

Steps for installing the phone patch card.

Programming

Programming the phone patch card functions.

Level Adjustments

Adjusting audio levels for the phone patch card.

Model 4010 Auxiliary I;O Card

Adding auxiliary inputs and outputs to the console.

Installation

Steps for installing the auxiliary I/O card.

Auxiliary Outputs

Configuration and settings for auxiliary outputs.

Auxiliary Inputs

Description and configuration of auxiliary inputs.

Auxiliary Output Jumper Settings

Jumper settings for configuring auxiliary outputs.

Programming

Programming auxiliary I/O functions via CPSW.

Connector Pinout

Pinout details for auxiliary I/O signals.

Split 50 66 M Punch-Down Block

Punch-down block signal assignments for auxiliary I/O.

Model 4010 Tone Remote System Adapter

Adapter for tone remote control functionality.

Installation

Steps for installing the tone remote system adapter.

Adjustments

Adjusting settings for the tone remote system adapter.

High Level Guard Tone Timing

Configuration of high-level guard tone duration.

Notch Filters

Configuration and disabling of notch filters.

Audio Delay

Features and configuration of audio delay.

Model 4010 DC Remote Daughter Board

Daughter board for DC remote control.

Installation

Steps for installing the DC remote daughter board.

DC Current Calibration

Calibrating DC current levels.

Programming

Programming DC remote functions.

LOTL Option

Configuration of the LOTL indicator option.

Model 4010 Tone LOTL Daughter Board

Daughter board for tone LOTL indication.

Installation

Steps for installing the tone LOTL daughter board.

Model 4010 Channel ANI Decoder

Decoder for channel Automatic Number Identification (ANI).

Installation

Steps for installing the channel ANI decoder.

Checkout

Verifying the installation of the ANI decoder.

Configuration

Configuration settings for ANI decoders.

Jumper and Switch Settings

Specific jumper and switch settings for ANI decoders.

Model 4010 Parallel Status Option

Option for parallel console status communication.

Cable Installation

Installing the parallel status option cable.

Channel Card Termination

Terminating channel cards for parallel status.

Console Programming

Programming the parallel status option.

GE-Star Decoder

Decoder for GE-STAR signaling information.

GE-STAR Overview

Overview of the GE-STAR signaling method.

GE-STAR Decoder Setup

Setting up the GE-STAR decoder board.

Error Indications

How decoding errors are indicated.

Output Format

Format of decoded GE-STAR IDs.

Model 4010 T2-2 R Base Station Installation

Installation of T2-2R base stations with the console.

Method 1

First method for T2-2R base station installation.

Method 2

Second method for T2-2R base station installation.

PTT Handset with Cradle

Installation of the PTT handset and cradle.

Programming

Introduction

Introduction to the Console Programming System (CPSW).

Versions and Compatibility

Compatibility of CPSW versions with firmware.

DOS and Windows

Compatibility between CPS and CPSW.

Installation

Steps for installing the CPSW software.

Uninstallation

Steps for uninstalling the CPSW software.

CPSW Menu Structure

Overview of the CPSW software menu options.

Using CPSW

Guide on how to use the CPSW software.

Starting CPSW

Procedures for launching the CPSW application.

Configuring CPSW

Setting up the CPSW application, including serial port.

Loading a Configuration

Procedures for loading configuration files.

To receive the configuration from a console

Downloading configuration settings from a console.

To load a configuration from a file

Loading configuration settings from a file.

Editing a Configuration

Modifying console configuration settings.

System Settings

Configuring overall system parameters.

Channel Configuration

Setting up individual radio channels.

Paging Format Configuration

Configuring paging formats and leading digits.

Edit Custom Calls

Defining custom two-tone pages.

To configure Custom Calls

Steps for configuring custom call settings.

To delete custom calls

Steps for deleting custom call settings.

Input;Output Configuration

Configuring board inputs and outputs.

To configure the main board I;O as spare or auxiliary

Setting main board I/O as spare or auxiliary.

To enable and name the auxiliary inputs and outputs

Enabling and naming auxiliary inputs and outputs.

Transmit Timeout (TX Timeout)

Configuring the transmit timeout duration.

Priority Marker

Configuring the priority marker beep.

To configure the priority marker

Steps to configure the priority marker settings.

Custom HLGT Duration

Setting custom High Level Guard Tone duration.

Position Settings

Configuring settings for individual console positions.

Position Layout

Arranging button panels for a console position.

Key Definitions

Defining functions for console keys.

To move or swap a key definition

Moving or swapping key definitions.

To copy a key definition

Copying key definitions between keys.

To define a key

Defining a new key function and parameters.

To map a key to a spare input

Mapping console keys to spare inputs.

Audio Controls

Adjusting audio levels and speaker muting.

ANI Decode;Display

Configuring ANI display mode and addresses.

Display Operation

Configuring the console display format.

Miscellaneous

Accessing miscellaneous configuration settings.

Audio Source for ‘Soft’ Transmit Keys

Selecting the transmit audio source for soft keys.

Instant Select Key Display Mode

Setting display mode for instant select keys.

Received ‘CALL’ light duration

Setting the duration for the call light indicator.

Dynamic Mic selection

Selecting the dynamic microphone source.

Parallel Remote Status

Enabling parallel remote status display.

Saving a Configuration

Saving the current configuration to disk.

Sending a Configuration to a Console

Transferring configuration settings to a console.

Appendices

Appendix A: Model 4010 Components

Lists and diagrams of Model 4010 console components.

Model 4010 Dual Channel Card Layout

Diagram showing the layout of the dual channel card.

Model 4010 Main Control Board

Diagram of the main control board.

Model 4010 Control Board Connectors and Fuse

Details on control board connectors and fuse.

Model 4010 Display Board

Diagram of the display board.

Model 4010 Tone Remote Adapter

Diagrams of tone remote adapters.

Appendix B: CPSW Reference Material

Reference material for using CPSW programming.

DC and Tone Remote Function Definitions

Definitions for DC and tone remote control functions.

Achieving Motorola;GE DC Control Currents

Procedures for achieving Motorola/GE DC control currents.

Paging Format Specifications

Specifications for various paging formats.

Description of Key Functions and Parameters

Key functions and their definable parameters.

Channel Functions

Functions related to specific channels.

Volume and Mute Keys

Keys for adjusting volume and mute settings.

Patch

Function for connecting channels.

Release

Function to end telephone calls.

Main;Standby

Controls auxiliary output for standby transmitter.

ANI Source

Controls ANI source light indication.

Site Intercom

Function for site intercom communication.

Monitor

Disables private line to hear audio.

Phone On;Off Hook

Activates auxiliary output for phone hook.

Phone Hook Flash

Function to place phone calls on hold.

Extended Channel Functions

Additional channel functions.

Wild Card I On;Off

Toggles the Wild Card I function.

Wild Card II On;Off

Toggles the Wild Card II function.

Custom Channel Functions

Customizes channel cards with tones or currents.

Last Call Transmit Any Channel

Transmits the last channel that received audio.

Last Call Transmit Selected Channels

Transmits the last selected channel that received audio.

Last Call Transmit Unselected Channels

Transmits the last unselected channel with audio.

Monitor

Disables private line for audio monitoring.

Site Intercom

Communicates with the radio site via audio.

Alert

Generates alert tones.

All Mute

Mutes audio from unselected channels.

Volume Reset

Resets the selected channel's audio level.

Group Select

Selects predefined radio channels.

Group Instant Tx

Keys all group members with a single key.

Priority Marker

Sends a priority marker beep.

Simultaneous Select

Selects multiple channels simultaneously.

Speaker;Headset

Toggles audio routing between speaker and headset.

Diagnostics Reset

Resets diagnostic messages displayed on the console.

Clock Set

Setting the console's clock and date.

Channel Test

Diagnostic test for channel operability.

ANI Review

Reviews decoded ANI information stored in memory.

ANI Select

Selects the console channel based on ANI.

Paging Keys

Functions related to sending pages.

Instant Call

Assigns single or multiple pages to a page stack.

Page Enter

Terminates manual page entry and adds to stack.

Page Clear

Aborts page entry or clears page stacks.

Page Send

Transmits the page stack.

Page Safety

Allows review of instant-call pages before sending.

Burst Tone Select

Enables burst tone by selecting a frequency.

Transfer Keys

Uses keys to transfer functions to save space.

Auxiliary Input;Output

Describes uses of auxiliary input/output ports.

Outputs 7 and 8 in Reverse Selective Calling Mode

Function of outputs 7 and 8 in RSC mode.

Auxiliary Input

Assigning inputs to keys and LEDs.

Auxiliary Output Interlocked

Interlocking multiple auxiliary outputs.

Auxiliary Output Toggle

Toggling auxiliary output state with a key.

Auxiliary Output Momentary

Activating auxiliary output while key is pressed.

Spare Output

Configuration of spare outputs.

Appendices

Appendix A: Model 4010 Components

Lists and diagrams of Model 4010 console components.

Model 4010 Dual Channel Card Layout

Diagram showing the layout of the dual channel card.

Model 4010 Main Control Board

Diagram of the main control board.

Model 4010 Control Board Connectors and Fuse

Details on control board connectors and fuse.

Model 4010 Display Board

Diagram of the display board.

Model 4010 Tone Remote Adapter

Diagrams of tone remote adapters.

Appendix B: CPSW Reference Material

Reference material for using CPSW programming.

DC and Tone Remote Function Definitions

Definitions for DC and tone remote control functions.

Achieving Motorola;GE DC Control Currents

Procedures for achieving Motorola/GE DC control currents.

Paging Format Specifications

Specifications for various paging formats.

Description of Key Functions and Parameters

Key functions and their definable parameters.

Channel Functions

Functions related to specific channels.

Volume and Mute Keys

Keys for adjusting volume and mute settings.

Patch

Function for connecting channels.

Release

Function to end telephone calls.

Main;Standby

Controls auxiliary output for standby transmitter.

ANI Source

Controls ANI source light indication.

Site Intercom

Function for site intercom communication.

Monitor

Disables private line to hear audio.

Phone On;Off Hook

Activates auxiliary output for phone hook.

Phone Hook Flash

Function to place phone calls on hold.

Extended Channel Functions

Additional channel functions.

Wild Card I On;Off

Toggles the Wild Card I function.

Wild Card II On;Off

Toggles the Wild Card II function.

Custom Channel Functions

Customizes channel cards with tones or currents.

Last Call Transmit Any Channel

Transmits the last channel that received audio.

Last Call Transmit Selected Channels

Transmits the last selected channel that received audio.

Last Call Transmit Unselected Channels

Transmits the last unselected channel with audio.

Monitor

Disables private line for audio monitoring.

Site Intercom

Communicates with the radio site via audio.

Alert

Generates alert tones.

All Mute

Mutes audio from unselected channels.

Volume Reset

Resets the selected channel's audio level.

Group Select

Selects predefined radio channels.

Group Instant Tx

Keys all group members with a single key.

Priority Marker

Sends a priority marker beep.

Simultaneous Select

Selects multiple channels simultaneously.

Speaker;Headset

Toggles audio routing between speaker and headset.

Diagnostics Reset

Resets diagnostic messages displayed on the console.

Clock Set

Setting the console's clock and date.

Channel Test

Diagnostic test for channel operability.

ANI Review

Reviews decoded ANI information stored in memory.

ANI Select

Selects the console channel based on ANI.

Paging Keys

Functions related to sending pages.

Instant Call

Assigns single or multiple pages to a page stack.

Page Enter

Terminates manual page entry and adds to stack.

Page Clear

Aborts page entry or clears page stacks.

Page Send

Transmits the page stack.

Page Safety

Allows review of instant-call pages before sending.

Burst Tone Select

Enables burst tone by selecting a frequency.

Transfer Keys

Uses keys to transfer functions to save space.

Auxiliary Input;Output

Describes uses of auxiliary input/output ports.

Outputs 7 and 8 in Reverse Selective Calling Mode

Function of outputs 7 and 8 in RSC mode.

Auxiliary Input

Assigning inputs to keys and LEDs.

Auxiliary Output Interlocked

Interlocking multiple auxiliary outputs.

Auxiliary Output Toggle

Toggling auxiliary output state with a key.

Auxiliary Output Momentary

Activating auxiliary output while key is pressed.

Spare Output

Configuration of spare outputs.

Appendix C: Maintenance

Battery Check;Replacement

Procedures for checking and replacing the backup battery.

Firmware Upgrade

Instructions for upgrading the console firmware.

Display Board Adjustment

Adjusting the contrast and bias on the display board.

Appendix D: Troubleshooting

Console LCD displays the word “PROGRAM”

Troubleshooting for the PROGRAM mode display.

Console LCD displays “CPS Data Error”

Troubleshooting CPS data errors.

Scratchy or no audio on older consoles

Resolving audio issues on older consoles.

Erratic behavior on 4-year or older consoles

Troubleshooting erratic behavior on older units.

ZETRON 4010 Specifications

General IconGeneral
BrandZETRON
Model4010
CategoryMusic Mixer
LanguageEnglish