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ABB FPBA-01 PROFIBUS DP User Manual

ABB FPBA-01 PROFIBUS DP
196 pages
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Users manual
FPBA-01 PROFIBUS DP adapter module

Table of Contents

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ABB FPBA-01 PROFIBUS DP Specifications

General IconGeneral
BrandABB
ModelFPBA-01 PROFIBUS DP
CategoryAdapter
LanguageEnglish

Summary

Safety Instructions

What this chapter contains

Introduces the chapter's content on warning symbols and safety instructions for module installation.

Use of Warnings

Explains warning symbols used in the manual to indicate hazards and how to prevent danger.

Safety in Installation

Provides essential safety instructions for anyone installing or connecting an optional module to a drive.

About the Manual

What this chapter contains

Introduces the manual and its scope.

Applicability

Specifies that the manual applies to the FPBA-01 PROFIBUS DP adapter module, SW version 3.10 or later.

Compatibility

Lists drives compatible with the FPBA-01 module and supports PROFIBUS DP-V0 and DP-V1 protocols.

Target Audience

Defines the expected reader knowledge for understanding fieldbus interface and drive operation.

Purpose of the Manual

States the manual provides information on installing, commissioning, and using the FPBA-01 PROFIBUS DP adapter module.

Related Manuals

Directs users to the list of related manuals found on the inside of the front cover.

Cyber Security Disclaimer

Outlines customer responsibility for ensuring secure network connections and ABB's liability limitations.

Before You Start

Assumes the drive is installed and ready; recommends having drive manuals available.

Terms and Abbreviations Used in this Manual

Defines technical terms and abbreviations relevant to the manual's content.

General Terms and Abbreviations

Provides definitions for general terms like Communication module, Control word, and Parameter.

PROFIBUS Terms

Defines specific PROFIBUS terminology such as Cyclic communication, GSD file, and Master station.

PROFIBUS Abbreviations

Lists and explains common PROFIBUS abbreviations like DP, DP-V0, DP-V1, FMS, and PA.

Overview of the PROFIBUS Network and the FPBA-01 Module

What this chapter contains

Provides a brief description of the PROFIBUS network and the FPBA-01 adapter module.

PROFIBUS Network

Explains PROFIBUS as a serial communication standard with variations like FMS, DP, and PA.

Example Topology of the PROFIBUS Link

Illustrates an allowable topology for a PROFIBUS link with master, slave devices, repeaters, and termination.

FPBA-01 PROFIBUS DP Adapter Module

Describes the FPBA-01 module as an optional device enabling drive connection to a PROFIBUS network.

Layout of the Adapter Module

Details the physical layout of the FPBA-01 adapter module, including diagnostic LEDs and connectors.

Mechanical Installation

What this chapter contains

Outlines the chapter's content: delivery checklist and mounting instructions for the adapter module.

Delivery Check

Lists the items included in the adapter module's option package.

Installing the Adapter Module

Provides step-by-step instructions for physically installing the adapter module into the drive.

Electrical Installation

What this chapter contains

Details general cabling, connecting to PROFIBUS, and bus termination instructions.

General Cabling Instructions

Offers guidelines for arranging bus cables and using cable entries to ensure proper installation.

Connecting the Module to the PROFIBUS Network

Explains how to connect the bus cable to the adapter module's connector X1, detailing pin allocation.

Switching on the Bus Termination

Describes the requirement for bus termination at the first and last modules to prevent signal reflections.

Start-up

What this chapter contains

Covers drive configuration for adapter module operation and master system setup examples.

Drive Configuration

Provides information on preparing the drive for communication with the adapter module after installation.

Emulation Modes

Explains support for emulation modes like RPBA-01, NPBA-02, NPBA-12, and VIK-NAMUR for compatibility.

FPBA-01 Configuration Parameters – Group A (Group 1)

Details configuration parameters for Group A, including FBA type, Node address, and Baud rate.

FPBA-01 Configuration Parameters – Group B (Group 2)

Details configuration parameters for Group B, focusing on FBA data out settings for master-to-drive communication.

FPBA-01 Configuration Parameters – Group C (Group 3)

Details configuration parameters for Group C, focusing on FBA data in settings for drive-to-master communication.

Virtual Address Allocation with ACSM1

Recommends virtual addresses for PROFIdrive or PROFIdrive positioning modes with ACSM1 drives.

Control Locations

Explains how drives receive control information from multiple sources and how to select the communication module as the source.

Starting Up ACS355 Drives

Provides specific steps for powering up and configuring the drive for communication with the adapter module.

Parameter Setting Examples – ACS355

Illustrates recommended drive parameter settings for basic speed control using PROFIdrive with PPO Type 2.

Speed and Torque Control using the ABB Drives Communication Profile with PPO Type 4

Shows how to configure speed and torque control using the ABB Drives profile with PPO Type 4.

Starting up ACSM1 Drives

Provides steps for powering up and configuring the drive for communication with the adapter module.

Parameter Setting Examples – ACSM1

Illustrates recommended settings for speed control with PROFIdrive and PPO Type 2 for ACSM1 drives.

Position Control using the PROFIdrive Communication Profile with PPO Type 4

Demonstrates configuring a basic positioning application with PROFIdrive and PPO Type 4 for ACSM1 drives.

Starting up ACS380 Drives

Explains automatic and manual configuration steps for ACS380 drives when using the adapter module.

Setting up the Drive for Fieldbus Control Manually

Details manual setup procedures for the drive with the fieldbus adapter module, including parameter configuration.

Starting up ACS850 and ACQ810 Drives

Provides steps for powering up and configuring ACS850 and ACQ810 drives with the adapter module.

Parameter Setting Examples – ACS850 and ACQ810

Illustrates recommended settings for speed control with PROFIdrive and PPO Type 2 for ACS850/ACQ810 drives.

Starting up ACS880 and ACS880-M04 Drives

Provides steps for powering up and configuring ACS880 and ACS880-M04 drives with the adapter module.

Parameter Setting Examples – ACS880 and ACS880-M04

Illustrates recommended settings for speed control with PROFIdrive and PPO Type 2 for ACS880 drives.

Configuring the Master Station

Explains how to prepare the master station for communication with the adapter module.

Downloading the GSD File

Instructs on downloading the FPBA-01 GSD file from the Document library for master station configuration.

Configuring an ABB AC500 PLC

Provides an example of configuring communication between an AC500 PLC and the adapter module.

Configuring a Siemens SIMATIC S7 PLC

Details configuring communication between a SIMATIC S7 PLC and the adapter module using SIMATIC Manager.

Configuring a Siemens S7 PLC with TIA Portal V13

Shows how to configure communication between a Siemens S7 PLC and the adapter module using TIA Portal V13.

Cyclic Data Handling

Explains the use of data-consistent and non-consistent communication and special functions for Siemens S7.

Communication Profiles

What this chapter contains

Describes communication profiles used between PROFIBUS network, adapter module, and drive.

Communication Profiles

Explains communication profiles as methods for conveying control commands and data between master and drive.

PROFIdrive Communication Profile

Details the PROFIdrive profile, including Control word and Status word contents and state machines.

Status Word Contents

Lists the contents of the Status word for the PROFIdrive communication profile, including bit definitions.

State Machine for All Operating Modes

Presents the general PROFIdrive state machine illustrating drive states and transitions based on Control word bits.

State Machine for Positioning Mode

Illustrates the PROFIdrive state machine specifically for positioning mode operations.

References

Explains how references are conveyed and scaled in speed and positioning control modes.

Actual Values

Describes how actual values are conveyed and scaled in speed and positioning control modes.

ABB Drives Communication Profile

Details the ABB Drives communication profile, including Control word and Status word contents and state machines.

State Machine

Presents the state machine for the ABB Drives communication profile, showing drive states and transitions.

Communication Protocol

What this chapter contains

Describes PROFIBUS messaging for communication with drives and slave device configuration.

PROFIBUS DP

Explains PROFIBUS DP protocols (DP-V0, DP-V1) as a distributed I/O system for data exchange.

Service Access Points (SAPs)

Details the services of the PROFIBUS Data Link Layer used through service access points (SAPs).

Communication Start-up

Lists the service access points (SAPs) used to initiate DP communication, such as Data_Exch and Global_Control.

PROFIBUS SD2 Telegram for Default SAP (0) and SAP 58-62

Shows the structure of the SD2 telegram used for PROFIBUS DP communication.

Default SAP (SAP 0) (Data_Exch)

Explains the default SAP for sending output data and requesting input data simultaneously from a slave.

SAP 58 (Global_Control)

Describes SAP 58 used for sending special commands to single or multiple slaves (broadcast).

SAP 60 (Slave_Diag)

Details SAP 60 used for obtaining diagnostic information on the slave station.

SAP 61 (Set_Prm)

Explains SAP 61 used for parameterization of the drive, including watchdog factors and station status.

SAP 62 (Chk_Cfg)

Describes SAP 62 used for sending selected data exchange telegram type codes to the slave.

Other SAPs for DP-V1 Communication

Lists other SAPs used for DP-V1 communication, such as Server SAP and Alarm SAP.

Cyclical Message Types

Illustrates different cyclical message types (PPO types) for data transfer between master and slave.

PPO Types

Details various PPO types (1-8) with their data structures and supported modes (DP-V0/DP-V1).

Standard Telegram (ST) Types (DP-V1)

Describes Standard Telegram types ST1 and ST2, outlining their data fields for communication.

Parameter Handling in Cyclic Communication (DP)

Explains how parameter data is transferred in cyclic communication using PPO message types and request/response labels.

Parameter Data Transfer Examples (DP-V0)

Provides examples of reading and writing drive parameters or data sets using DP-V0 communication.

DP-V1 Read/Write Request Sequence

Illustrates the sequence of read/write requests and responses using DP-V1 mechanisms for drive parameters.

PROFIBUS SD2 Telegram for SAP 51

Shows the structure of the PROFIBUS SD2 telegram for SAP 51, used for read/write services.

Parameter Data Transfer Examples (DP-V1)

Provides examples of reading and writing drive parameters using DP-V1 communication mechanisms.

Diagnostics

What this chapter contains

Explains how to trace faults using the status LEDs on the adapter module.

LED Indications

Describes the function and color of the three bicolor diagnostic LEDs (HOST, MODULE, NETWORK).

Technical Data

What this chapter contains

Contains technical data for the adapter module and the PROFIBUS link.

FPBA-01

Provides technical specifications for the FPBA-01 module, including enclosure dimensions and mounting.

Mounting

Specifies that the module is mounted into the option slot on the drive.

Degree of Protection

Indicates the degree of protection for the module is IP20.

Ambient Conditions

States that applicable ambient conditions specified for the drive in its manuals are in effect.

Indicators

Mentions the presence of three bicolor diagnostic LEDs: HOST, MODULE, and NETWORK.

Connectors

Lists the connectors used: 20-pin for drive (X2) and 9-pin D-SUB for bus (X1).

Power Supply

Details the power supply requirements: +3.3V from drive and isolated +5V for bus termination.

General

Covers general compliance with EMC standards, bus interface isolation, and coated circuit board.

PROFIBUS Link

Provides specifications for the PROFIBUS link, including compatible devices, medium, termination, and topology.

Appendix A – PROFIdrive Parameters

What this chapter contains

States that this chapter contains a list of the PROFIdrive profile parameters.

PROFIdrive Parameters

Lists PROFIdrive parameters with their number, R/W status, data type, and description.

Appendix B – I&M Records

What this chapter contains

Contains telegram and response structures for I&M (Identification & Maintenance) records.

I&M Records

Explains that I&M records can be read using a DTM tool and lists supported records (I&M0, I&M1, I&M2).

Call-REQ-PDU Telegram for Read/Write Access to I&M Records

Details the DP-V1 header and Call Header structures for accessing I&M records.

Response Structure for I&M0 (Read-only)

Defines the structure of the response for I&M0 records, including header and I&M block contents.

Response Structure for I&M1 (Read/Write)

Outlines the response structure for I&M1 records, detailing contents like TAG_FUNCTION and TAG_LOCATION.

Response Structure for I&M2 (Read/Write)

Defines the response structure for I&M2 records, including installation date and reserved fields.

Further Information

Product and Service Inquiries

Provides contact information for product inquiries, sales, support, and service.

Product Training

Directs users to ABB's website for information on product training.

Providing Feedback on ABB Drives Manuals

Invites users to provide comments and feedback on the ABB Drives manuals.

Document Library on the Internet

Provides a link to the ABB website where manuals and other product documents can be found.

Related product manuals