Table of contents
9Overview of this manual ...................................................................................................................
11Product documentation ....................................................................................................................
13How to read the product manual ......................................................................................................
151 Safety
151.1 Safety information .............................................................................................
151.1.1 Limitation of liability .................................................................................
161.1.2 Requirements on personnel ......................................................................
171.2 Safety signals and symbols .................................................................................
171.2.1 Safety signals in the manual ......................................................................
191.2.2 Safety symbols on manipulator labels .........................................................
251.3 Robot stopping functions ....................................................................................
261.4 Safety during installation and commissioning .........................................................
291.5 Safety during operation ......................................................................................
301.6 Safety during maintenance and repair ...................................................................
301.6.1 Safety during maintenance and repair .........................................................
331.6.2 Emergency release of the robot axes ..........................................................
341.6.3 Brake testing ..........................................................................................
351.7 Safety during troubleshooting ..............................................................................
361.8 Safety during decommissioning ...........................................................................
372 Manipulator description
372.1 About IRB 920 ..................................................................................................
382.2 Technical data ..................................................................................................
412.3 Robot dimensions .............................................................................................
442.4 Working range .................................................................................................
482.5 Information labels ..............................................................................................
492.6 The unit is sensitive to ESD .................................................................................
513 Installation and commissioning
513.1 Introduction to installation and commissioning .......................................................
523.2 Unpacking .......................................................................................................
523.2.1 Pre-installation procedure .........................................................................
533.2.2 Risk of tipping/stability .............................................................................
543.2.3 Transportation bracket .............................................................................
553.3 On-site installation ............................................................................................
553.3.1 Brief installation procedure .......................................................................
563.3.2 Test run after installation, maintenance, or repair ..........................................
573.3.3 Lifting the robot ......................................................................................
573.3.3.1 Lifting the robot by two people .......................................................
593.3.3.2 Lifting robot with lifting accessories ................................................
633.3.4 Manually releasing the brakes ...................................................................
653.3.5 Orienting and securing the robot ...............................................................
683.3.6 Loads fitted to the robot, stopping time and braking distances .........................
693.3.7 Lamp ....................................................................................................
693.3.7.1 Lamp on the robot .......................................................................
703.3.7.2 Installation of signal lamp (option) ..................................................
723.3.8 Fitting equipment on the robot (robot dimensions) .........................................
753.4 Restricting the working range ..............................................................................
753.4.1 Adjusting the working range ......................................................................
763.4.2 Mechanically restricting the working range ...................................................
783.5 Electrical connections ........................................................................................
783.5.1 Robot cabling and connection points ..........................................................
813.5.2 Customer connections .............................................................................
Product manual - IRB 920 5
3HAC075721-001 Revision: C
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Table of contents