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ABB REX610 User Manual

ABB REX610
100 pages
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RELION® PROTECTION AND CONTROL
REX610
Operation Manual

Table of Contents

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ABB REX610 Specifications

General IconGeneral
TypeProtection relay
Frequency50/60 Hz
HousingPlastic
Communication ProtocolsIEC 61850, Modbus, DNP3
Number of OutputsUp to 8
MountingDIN rail
Protection FunctionsOvercurrent, earth fault, thermal overload, under/over voltage, frequency protection
EnclosureIP20
Number of InputsUp to 16 binary inputs

Summary

REX610 Operation Manual

Copyright and Trademarks

Disclaimer and Liability

Product Conformity

Safety Precautions

Section 1 Introduction

Manual Overview

Describes the purpose and content of the operation manual for the REX610 protection relay.

Target Audience

Identifies the intended users of this manual, requiring basic knowledge of protection equipment.

Product Documentation and Revisions

Related Documentation

Provides a link to access the latest documents from the ABB website.

Document Symbols and Conventions

Functions, Codes, and Identifiers

Section 2 Environmental Aspects

Sustainable Development and Compliance

Details the product's design considerations for sustainability, including compliance with RoHS directives.

Disposal of Protection Relay

Provides guidance on recycling and proper disposal of the protection relay and its components.

Section 3 REX610 Overview

REX610 Product Overview

Describes the REX610 as a configurable all-in-one protection relay for power distribution applications.

Product Version History

Records the product version history, starting with version 1.0.

Local HMI Overview and Display

Introduces the Local Human-Machine Interface (LHMI) and details its display capabilities.

LHMI LEDs and Indicators

Explains the function of the Ready, Start, and Trip LEDs, and the icon area for user level and action status.

LHMI Keypad Functions

Describes the keypad layout and the function of each push button for navigation and control.

LHMI Control and Navigation

Groups object control, navigation buttons, and command buttons for LHMI interaction.

Local HMI Functionality - Indications

Explains the meaning of the Ready, Start, and Trip LEDs for indicating protection status and alarms.

Local HMI - Parameter Management

Describes how to read and write numerical, string, and enumerated parameter values using the LHMI.

Front Communication Port (USB)

Details the functionality of the USB front port for communication and power-up.

User Authorization and Roles

Outlines the predefined user accounts (VIEWER, OPERATOR, ENGINEER, ADMINISTRATOR) and their access rights.

User Authorization Details and Settings

Details default user roles, rights mapping, and how user authorization is enabled on the LHMI.

Audit Trail Functionality

Explains the audit trail for logging system activities and security-related events for administrators.

Station Communication Protocols

Describes communication protocols like IEC 61850 and Modbus used for station communication.

Protection and Control IED Manager (PCM600)

Introduces PCM600 as the tool for managing all stages of the protection relay's lifecycle.

Connectivity Packages and Software Versions

Explains connectivity packages and specifies required versions for PCM600.

Modification Sales Concept

Describes the concept of modification support for delivered relays, including hardware module additions.

Section 4 Using Local HMI

Logging In to the LHMI

Details the procedure for logging into the LHMI, including enabling password authorization.

Logging Out from the LHMI

Explains how to manually log out from the LHMI and the automatic logout procedure.

LHMI Display Backlight and Identification

Covers turning on the display backlight and identifying the device via the Information menu.

Device Identification - IEC 61850 Version

Explains how to identify the IEC 61850 edition (1 or 2) supported by the relay.

Device Identification - Composition Code

Describes how to identify the relay's composition code based on its hardware modules.

Configuring the SD Card

Details the process of configuring the SD card, including formatting requirements for disturbance records.

LHMI Display Adjustments

Groups adjusting display contrast and changing local HMI language.

Changing Display Symbols

Explains how to switch between different display symbol conventions (IEC 61850, IEC 60617, IEC-ANSI).

LHMI Navigation and Menu Structure

Groups navigating LHMI menus and understanding the menu structure.

Scrolling Display Information

Explains how to scroll through menu items and parameter values when they exceed display capacity.

LHMI View and Setting Browsing

Groups changing the default view and browsing setting values.

Editing Parameter Values

Explains how to edit parameter values, including factors affecting parameter visibility and the need to commit settings.

Editing Numerical Values

Guides on editing numerical parameter values, including increasing/decreasing digits and setting min/max values.

Editing String and Enumerated Values

Groups editing string and enumerated parameter values.

Committing Settings

Describes how to save edited values to RAM or non-volatile memory, and the effects of committing or cancelling.

Clearing and Acknowledging Messages

Explains how to use the Clear button to reset messages, indications, and recordings.

Clear View Operations

Details how to clear indications, LEDs, and events using the Clear view and shortcuts.

Section 5 Protection Relay Operation

Normal Operation Procedures

Covers basic operations during normal protection relay use, including monitoring and checking procedures.

Disturbance Identification

Explains how to identify disturbances using indicator LEDs (Ready, Start, Trip) and further actions.

Disturbance Recording and Analysis

Groups disturbance recording triggering, analysis, and report generation.

Relay Self-Supervision

Details how the relay monitors its internal status, including hardware, software, and communication errors.

Relay Parameterization

Covers setting protection relay parameters via LHMI or PCM600, and the need for verification.

Settings for Functionality and Conditions

Groups editing function settings and defining values for different operating conditions.

Section 6 Operating Procedures

Monitoring Relay Status

Explains how to monitor the protection relay's operation via LHMI indications like LEDs and display messages.

Monitoring Indication Messages

Describes how indication and tripping messages are displayed and how to close them.

Monitoring Internal Relay Faults

Explains how to monitor internal relay faults, indicated by the flashing green Ready LED and messages.

Monitoring Condition Monitoring Data

Guides on accessing condition monitoring data via the LHMI.

Measured and Calculated Values

Explains how to view momentary actual values for power system measurements on the LHMI.

Viewing Measured Values

Lists and describes example measured values accessible via the LHMI, such as currents and voltages.

Monitoring with Local HMI

Details how to monitor measured and calculated values using the LHMI measurements menu.

Recorded Data Overview

Introduces the functionality for collecting and analyzing recorded data for post-fault analysis.

Disturbance Recordings and Event Monitoring

Groups creating/monitoring disturbance recordings and monitoring events.

Remote Monitoring and SD Card

Groups remote monitoring capabilities and SD card memory monitoring.

Monitoring SD Card Memory

Describes how to monitor SD card memory for sufficient space for disturbance record copying.

Controlling Primary Equipment

Explains how to control primary equipment like circuit breakers via the LHMI in local-control mode.

Controlling via Control Menu

Details the procedure for opening and closing objects using the LHMI's control menu and authorization.

Controlling with Closing Delay

Describes how to set up and use a closing delay for operations performed from the LHMI.

Resetting the Protection Relay

Explains how to clear and acknowledge messages, indications, and events using the Clear button.

Clearing and Acknowledging via LHMI

Details the clearing and acknowledgment functions available through the LHMI's Clear view.

Changing Protection Relay Functionality

Covers changing the relay's functionality by defining and activating setting groups.

Defining Setting Groups

Explains how protection relay settings are planned for different operation conditions using setting groups.

Activating a Setting Group

Details the procedure for selecting and activating a specific setting group on the relay.

Copying Setting Groups

Describes how to copy settings from one group to another or to all available groups.

Browsing and Editing Setting Group Values

Guides on how to browse, select, and edit values within specific setting groups.

Editing Setting Group Parameters

Details how to browse and edit individual parameters within a selected setting group.

Activating Programmable LEDs

Explains how to select and change the mode for programmable LEDs on the LHMI.

Setting Autoscroll Delay

Describes how to set the delay for autoscrolling measurements view when the user is logged out.

Section 7 Troubleshooting

Fault Tracing Procedures

Provides steps for tracing and identifying hardware, runtime, and communication errors.

Identifying Hardware Errors

Guides on checking modules, supervision events, and visual inspection for hardware faults.

Identifying Runtime and Communication Errors

Groups identifying runtime errors and communication errors.

Checking Front Communication Link

Details how to verify the front communication link operation by checking LEDs.

Checking Time Sync and Display Test

Groups checking time synchronization and running the display test.

Self-Supervision System

Explains the self-supervision system that monitors software, hardware, and external circuits for faults.

Internal Fault Indications

Details how internal faults are indicated, disabling protection operation and activating the Ready LED.

Internal Fault Details and Codes

Explains the fault code format and lists common internal fault indications and their categories.

Warning Indications

Describes warning indications, their format, and how they are displayed on the LHMI.

Warning Indications and Codes

Lists warning indications, their categories, and additional information for troubleshooting.

Correction Procedures - Software Reboot

Details the steps to reboot the protection relay's software via the LHMI.

Correction Procedures - Factory Settings and Passwords

Groups restoring factory settings and setting/managing passwords.

Identifying Relay Application Problems

Offers checks for identifying problems related to functions, blocking, mode, and measurement values.

Inspecting Wiring Connections

Guides on physically inspecting wiring for correct connections and polarity, especially for current and voltage transformers.

Sample Data Interruptions

Explains how corrupted or faulty measurement data can halt operation and the need to check the measurement chain.

Section 8 Commissioning

Commissioning Checklist

Lists essential steps and preparations before starting the commissioning work for the protection relay.

Pre-Commissioning Checks

Covers familiarization with drawings, software compatibility, settings documentation, and test equipment.

Checking the Installation

Focuses on verifying the power supply and polarity before powering up the protection relay.

Checking CT and VT Circuits

Groups recommended tests for CT circuits and VT circuits.

Checking Binary I/O Circuits

Guides on checking connected signals for binary input and output circuits, ensuring they meet specifications.

Authorizations and User Management

Explains user categories, default passwords, and password policies for LHMI authorization.

Setting Protection Relay and Communication

Covers establishing communication between PCM600 and the protection relay via Ethernet or USB.

PCM600 Communication Setup

Details connection variants and requirements for communication between PCM600 and the relay.

Setting IP Addresses and Communication Settings

Groups setting IP addresses for Ethernet and general communication settings.

Serial Communication Ports and Diagnostics

Groups serial port parameters and serial link diagnostics/monitoring.

Defining Ethernet Port Settings

Guides on configuring Ethernet port settings via PCM600 for consistent configuration export.

Defining Serial Port Settings

Details how to define serial port settings, including mode, baud rate, parity, and delays.

Setting Communication Protocol Parameters

Explains how to change protocol-specific settings like port, address, and link mode.

Connecting Jumper Connectors

Refers to the technical manual for details on connecting jumper connectors.

Setting Local HMI Parameters

Groups changing language, adjusting contrast, symbols, and default view.

Setting System Time and Daylight Saving Time

Groups setting system time, synchronization, and DST parameters.

DST Parameters and Setting Groups

Groups DST parameters and defining setting groups for relay configuration.

Selecting and Editing Setting Group Values

Groups selecting a setting group for editing and browsing/editing its values.

Activating a Setting Group

Describes how to activate a specific setting group for the protection relay's operation.

Relay Parameterization Details

Provides detailed guidance on setting parameters, including documenting changes and using PCM600.

Disturbance Recorder and Analog Input Configuration

Groups defining disturbance recorder channel settings and configuring analog inputs.

Testing Protection Relay Operation

Covers essential tests before activating digital outputs, including changing control authority.

Changing Control Authority

Details how to set control authority to 'Local' to enable LHMI test mode changes.

Selecting IED Test Mode

Explains how to activate the test mode via LHMI, indicated by a flashing green Ready LED.

Entering IED Test Mode

Guides on selecting test mode status (Normal, Internal fault, Test off) and confirming the selection.

Testing Digital I/O Interface

Describes how to activate or deactivate digital outputs for testing purposes.

Testing Functions and Outputs

Explains how to activate or deactivate output signals for protection and other functions for testing.

Selecting Internal Fault Test

Details how to test the internal fault scenario using LHMI, activating the fault output contact.

Selecting IED Blocked Modes

Explains how to activate IED blocked or test and blocked modes, indicated by flashing LEDs.

Entering IED Blocked Modes

Guides on selecting test mode status for IED blocked or test and blocked modes and confirming.

ABB Product Data Registration

Explains the feature for tracing composition changes in relay SW or HW for better support and maintenance.

Section 9 Glossary

HMI and LHMI Definitions

Defines Human-Machine Interface (HMI) and Local Human-Machine Interface (LHMI).

Key Standards and Protocols

Defines IEC 61850 standard and Ethernet protocol.

Key Software and Hardware Terms

Defines IED, PCM600, CT, and VT.

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