ASV RC-50 Service & Repair Manual

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Table of Contents
1. Product Safety
Chapter Overview................................................... 1-1
Safety Messages.................................................... 1-1
Information Messages............................................ 1-1
Basic Precautions................................................... 1-1
Safety Signs...................................................... 1-1
Protective Equipment........................................ 1-2
Mounting and Dismounting ............................... 1-2
Lifting ................................................................ 1-2
Hot Fluids and Parts.......................................... 1-2
Corrosion Inhibitor............................................. 1-2
Batteries............................................................ 1-2
Pressurized Items ............................................. 1-2
Repair..................................................................... 1-3
Work Tools ............................................................. 1-3
Asbestos Information.............................................. 1-4
Machine Labels and Decals ................................... 1-4
Product ID Number ........................................... 1-4
Machine Label and Decal Examples................. 1-5
2. Technical Specifications
Chapter Overview................................................... 2-1
Specifications ......................................................... 2-1
Engine............................................................... 2-1
Transmission..................................................... 2-1
Drive Motors...................................................... 2-1
Control Handles ................................................ 2-1
Auxiliary Pump .................................................. 2-1
Loader Valve..................................................... 2-1
Cooler ............................................................... 2-1
3. System Diagrams
Chapter Overview................................................... 3-1
Filtering and Cooling System.................................. 3-1
Auxiliary Circuit System (RC-50)............................ 3-2
Drive Loop System (RC-50) ................................... 3-3
Auxiliary Circuit System (R-50)……………………...3-4
Drive Loop System (R-50)……………………………3-5
4. Machine Controls and Instrumentation
Chapter Overview................................................... 4-1
Machine Controls.................................................... 4-1
Loader Control .................................................. 4-1
Drive Control..................................................... 4-1
Throttle.............................................................. 4-1
Dash Panel............................................................. 4-1
Gauge/Warning Light Panel ................................... 4-2
5. Operator Enclosure Disassembly
and Assembly
Chapter Overview................................................... 5-1
Personal Safety...................................................... 5-1
Machine Preparation .............................................. 5-1
Preliminary Checkout ............................................. 5-1
Operator Enclosure Disassembly and Assembly
Procedures............................................................. 5-1
Light Bar Removal and Installation......................... 5-1
Light Bar Removal............................................. 5-1
Light Bar Installation ......................................... 5-2
Ignition Switch Removal and Installation................ 5-2
Ignition Switch Removal.................................... 5-2
Ignition Switch Installation................................. 5-3
Console Gauge/Warning Panel Removal and
Installation.............................................................. 5-4
Console Gauge Removal.................................. 5-4
Console Gauge Installation............................... 5-4
Lap Bar Gas Assist Spring Removal
and Installation....................................................... 5-5
Lap Bar Gas Assist Spring Removal................. 5-5
Lap Bar Gas Assist Spring Installation.............. 5-5
6. Chassis Disassembly and Assembly
Chapter Overview................................................... 6-1
Personal Safety...................................................... 6-1
Machine Preparation .............................................. 6-1
Preliminary Checkout ............................................. 6-1
Chassis Disassembly and Assembly
Procedures............................................................. 6-1
Seat Removal and Installation................................ 6-1
Seat Removal ................................................... 6-1
Seat Installation ................................................ 6-2
Fuel Sending Unit Removal and Installation........... 6-2
Fuel Sending Unit Removal .............................. 6-3
Fuel Sending Unit Installation ........................... 6-3
7. Radiator/Oil Cooler Disassembly
and Assembly
Chapter Overview................................................... 7-1
Personal Safety...................................................... 7-1
Machine Preparation .............................................. 7-1
Preliminary Checkout ............................................. 7-1
Radiator/Oil Cooler Disassembly and Assembly
Procedures............................................................. 7-1
Fan Guard Removal and Installation...................... 7-1
Fan Guard Removal.......................................... 7-2
Fan Guard Installation....................................... 7-2
Radiator/Cooler Removal and Installation.............. 7-2
Radiator/Cooler Removal.................................. 7-2
Radiator/Cooler Installation............................... 7-4
8. Hydraulic Reservoir Disassembly
and Assembly
Chapter Overview................................................... 8-1
Personal Safety...................................................... 8-1
Machine Preparation .............................................. 8-1
Preliminary Checkout ............................................. 8-1
Hydraulic Reservoir Disassembly and Assembly
Procedures............................................................. 8-1
Filter Assembly Removal and Installation............... 8-1
Filter Manifold Removal .................................... 8-2
Filter Manifold Installation ................................. 8-2
Access Cover Removal and Installation................. 8-2
Access Cover Assembly Removal .................... 8-2
Access Cover Assembly Installation................. 8-3
Reservoir Gauge Removal and Installation............ 8-3
Reservoir Gauge Removal................................ 8-3
Reservoir Gauge Installation............................. 8-4
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ASV RC-50 Specifications

General

Brand	ASV
Model	RC-50
Category	Compact Loader
Language	English