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Austro Engine AE300 Service Manual

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Maintenance Manual
E4.08.04
Issue date: 14-Apr-2015
Page: Intro-24
85-20-11 Removal of the Crankshaft Cover ..........................................................................39
85-20-12 Installation of the Crankshaft Cover .......................................................................39
85-30-00 Reciprocating Engine Cylinder Section ...................................................................41
85-30-10 Intake Air.............................................................................................................41
85-30-11 Removal of the Intake Air Manifold ........................................................................41
85-30-12 Installation of the Intake Air Manifold ....................................................................41
85-30-13 Removal of the Air Intake Manifold (if optional Gearbox Oil Cooler installed) ............42
85-30-14 Installation of the Air Intake Manifold (if optional Gearbox Oil Cooler installed) ....42
85-30-20 Boost Pressure Sensor ..........................................................................................46
85-30-21 Removal of the Boost Pressure Sensor ...................................................................46
85-30-22 Installation of the Boost Pressure Sensor ...............................................................46
85-30-30 Intake Air Temperature Sensor..............................................................................46
85-30-31 Removal of the Intake Air Temperature Sensor ......................................................46
85-30-32 Installation of the Intake Air Temperature Sensor ..................................................46
85-30-40 Cylinder head .......................................................................................................47
85-30-41 Removal of the cylinder head ................................................................................47
85-30-42 Removal of parts attached to the cylinder head ......................................................48
85-30-43 Removal of the cylinder head cover .......................................................................49
85-30-44 Removal of the Camshaft Sensor Housing for CAS 2 ...............................................49
85-30-45 Removal of the back cylinder head cover ...............................................................50
85-30-46 Removal of the front cylinder head cover ...............................................................51
85-30-47 Removal of the chain tensioner .............................................................................51
85-30-48 Removal of the chain gear ....................................................................................52
85-30-49 Removal of the camshafts .....................................................................................52
85-30-50 Removal of the EGR closing cover top....................................................................53
85-30-51 Removal of the EGR closing cover bottom ..............................................................53
85-30-52 Removal of the cylinder head sub-assembly from the crank case .............................54
85-30-53 Installation of the cylinder head ............................................................................55
85-30-54 Installation of the cylinder head pre-assembly on the crank case .............................55
85-30-55 Installation of the EGR closing cover top ................................................................58
85-30-56 Installation of the EGR closing cover bottom ..........................................................58
85-30-57 Installation of the camshafts .................................................................................59
85-30-58 Installation of the chain gear .................................................................................61
85-30-59 Installation of the chain tensioner..........................................................................61
85-30-60 Installation of the front cylinder head cover ...........................................................62
85-30-61 Installation of the back cylinder head cover ...........................................................62
85-30-62 Installation of the Camshaft Sensor Housing for CAS 2 ...........................................63
85-30-63 Installation of the cylinder head cover ...................................................................64
85-30-64 Installation of parts attached to the cylinder head ..................................................66
85-40-00 Reciprocating Engine Rear Section .........................................................................67
85-40-10 V-Ribbed Belt .......................................................................................................67
85-40-11 Removal of the V-Ribbed Belt ................................................................................67
85-40-12 Installation of the V-Ribbed Belt ............................................................................67
85-40-20 Belt Tensioner ......................................................................................................68
85-40-21 Removal of the Belt Tensioner...............................................................................68
85-40-22 Installation of the Belt Tensioner ...........................................................................68
85-40-30 Belt Tensioner – Roller ..........................................................................................69
85-40-31 Removal of the Belt Tensioner – Roller ..................................................................69
85-40-32 Installation of the Belt Tensioner – Roller ...............................................................69
85-40-40 Check of timing chain ...........................................................................................70
85-40-41 Preparations prior check of timing chain ................................................................70
85-40-42 Timing Chain Measuring tool (TCMT) .....................................................................71
85-40-43 Checking procedure of timing chain .......................................................................72
85-40-44 Results of the timing chain check ..........................................................................73

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Austro Engine AE300 Specifications

General IconGeneral
BrandAustro Engine
ModelAE300
CategoryEngine
LanguageEnglish

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