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Austro Engine E4 Series User Manual

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Table of Contents

Other manuals for Austro Engine E4 Series

Preview: Installation Manual
Installation Manual2 pages

Questions and Answers:

Austro Engine E4 Series Specifications

General IconGeneral
AspirationTurbocharged
Specific power62 kW/L
Cooling systemLiquid-cooled
ConfigurationInline
FuelJet A-1
Displacement1991 cc
Bore83 mm
Stroke92 mm
Power output123.5 kW
Fuel systemCommon rail direct fuel injection
Oil systemDry sump

Summary

CHAPTER 01 INTRODUCTION

2. Warning, Cautions and Notes

Details important safety symbols, warnings, cautions, and notes used in the manual.

CHAPTER 04 AIRWORTHINESS LIMITATION

04-00-00 Airworthiness Limitation

States the approval of the Airworthiness Limitation Section by EASA and FAA.

04-10-00 Components Time Limits

Lists time limits for specific engine components.

CHAPTER 05 TIME LIMITS AND MAINTENANCE CHECK

05-00-00 Time Limits and Maintenance Check

Introduces the chapter on time limits and maintenance checks for the E4 engine.

05-10-00 Component Time Limits and Maintenance Requirements

Details time limits and maintenance requirements for engine components.

1. Component Time Limits

Lists life-limited components requiring replacement at specific times.

2. Component Maintenance Requirements

Outlines specific maintenance checks required for components at given intervals.

3. Engine Time between Overhaul

Specifies the engine's Time Between Overhaul (TBO) and overhaul requirements.

05-20-00 Scheduled Maintenance Checks

Describes the scheduled maintenance checks, including the annual inspection.

05-50-00 Unscheduled Maintenance Checks

Provides instructions for unscheduled maintenance based on specific events.

CHAPTER 12 SERVICING

12-10-00 Engine Oil Servicing

Details procedures for checking and maintaining engine oil levels.

CHAPTER 24 ELECTRICAL POWER

CHAPTER 70 STANDARD PROCEDURES

B. Standard Torque Values

Provides standard torque values for bolts and nuts where specific values are not given.

70-10-00 Safety wiring

Contains the standard procedure for safety wiring, including basic rules and methods.

70-20-00 Torque procedure

Details the procedure for applying torque correctly, including considerations for adapters and friction.

CHAPTER 71 POWER PLANT

A. Electrical Harness

Explains the function and requirements of the electrical harness.

CHAPTER 73 ENGINE FUEL SYSTEM

73-00-00 Engine Fuel and Control

Contains information and maintenance procedures for the engine fuel system.

73-10-00 Engine Fuel Supply

Contains maintenance procedures for the fuel supply part of the system.

73-10-01 Injectors

Provides procedures for removing and installing injectors.

73-10-03 High Pressure Pump (HPP)

Describes procedures for removing and installing the High Pressure Pump.

CHAPTER 76 ENGINE CONTROL SYSTEM

76-00-00 Engine Control System

Contains information on removing, installing, and examining engine control system components.

A. Engine Electronic Control Unit (EECU)

Details the EECU, its components, functions, and interfaces.

76-10-00 Engine Control

Contains maintenance procedures for the engine control system.

2. Engine Electronic Control Unit (EECU)

Provides information on EECU removal/installation and ground run.

A. Complete an EECU Software Update

Outlines the procedure for updating EECU software using the AE300 Wizard.

B. Examine the EECU Fault Log

Explains how to read and interpret the EECU fault log for diagnosing issues.

4. Crankshaft Sensor

5. Camshaft Sensor CAS 1

6. Camshaft Sensor CAS 2

CHAPTER 79 ENGINE OIL SYSTEM

79-00-00 Engine Oil System

Contains information about the engine lubrication system and its components.

2. System Description/Operation

Troubleshooting Information

Lists possible defects in the lubrication system and their remedies.

79-20-00 Oil Supply

Contains maintenance procedures for the oil supply system.

2. Oil Filter Housing

3. Oil Filter

Provides procedures for removing and installing the oil filter.

5. Engine Oil

Outlines procedures for draining and filling the engine oil.

8. Turbocharger Oil Supply Line

79-30-00 Oil System Sensors

2. Oil Level Sensor

3. Oil Pressure Sensor

CHAPTER 80 STARTING

80-00-00 Starting

Contains information about the engine starting system and its components.

A. Electrical Starter

B. Glow Plug Control Unit

80-10-00 Cranking

Contains procedures for removing, installing, and examining the starter.

2. Starter

Details procedures for removing and installing the starter.

3. Glow System

CHAPTER 81 TURBOCHARGING

81-00-00 System Description

Contains information about the turbocharger system.

2. Charged Air System

A. Turbocharger

Details the turbocharger, its mounting, wastegate controller, and BPA.

Troubleshooting Information

Lists possible defects of the turbocharger system and their repairs.

81-20-00 Turbocharger

Contains procedures for removing, installing, examining, and adjusting the turbocharger system.

3. Turbocharger

Provides procedures for removing and installing the turbocharger.

4. Boost Pressure Actuator (BPA)

Details procedures for removing and installing the Boost Pressure Actuator.

5. Wastegate Controller

Outlines procedures for removing, installing, adjusting, and examining the wastegate controller.

CHAPTER 85 RECIPROCATING ENGINE

4. Gearbox

Provides procedures for removing and installing the gearbox, including oil and filter.

5. Two-Mass-Flywheel

1. Intake Air System

4. Cylinder Head

Provides information on cylinder head versions and procedures for removal and installation.

(h) Remove the camshafts

(k) Remove the cylinder head sub-assembly from the crankcase

Detailed steps for removing the cylinder head sub-assembly.

(d) Assemble the engine after timing chain and chain wheel replacement

Procedures for reassembling the engine after timing chain work.

(e) Install the chain gear

(i) Install the Camshaft Sensor Housing for CAS 2

(j) Install the cylinder head cover

4. Timing Chain

Covers timing chain checks and replacement procedures.

A. Timing Chain Check

Provides steps for preparing and performing a timing chain check.

(b) Timing Chain Measuring Tool (TCMT)

(c) Complete a check of the timing chain

Steps to complete the timing chain check and record results.

B. Replace the Timing Chain and the Camshaft Chain Wheel

Lists parts and special tools for timing chain and camshaft chain wheel replacement.

1. Coolant Temperature Sensor

2. Water Pump

CHAPTER 92 ADDITIONAL INFORMATION

92-10-00 Propeller Self-Test (Automatic Run-Up Test)

Explains the propeller self-test procedure, release criteria, and test abortion reasons.

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