Austro Engine E4 Series User Manual

E4 Series
Maintenance Manual
Turbocharging
Page 210
E4.08.04
Rev. 29
81- Maintenance Procedures
01-Jul-2020
B. Install and adjust the Wastegate Controller
Detail Steps/Work Items
Key Items/References
(1)
Remove the clamp from the air hose to the
wastegate, if installed.
Refer to Fig. 81 - 12.
Discard the clamp!
(2)
Disconnect the air hose from the port of the
wastegate controller, if installed.
Refer to Fig. 81 - 12.
(3)
Do a check of the wastegate controller adjustment.
Use a calibrated air pressure
device that increases the
pressure gradually.
(4)
Connect the hose of the air pressure device to the
wastegate controller.
Attach the hose with a clamp.
(5)
Loosen the nut at the connection rod.
Refer to Fig. 81 - 18.
Hold the rod eye with hand or
with an applicable tool.
Do not cause damage to the thread of the connection rod.
Do not bend, twist, push or pull the connection rod! Refer to Fig. 81 - 13.
(6)
Adjust the position of the rod eye until the distance
between the rod eye and the thread undercut is
approximately 20 mm.
Refer to Fig. 81 - 14.
(7)
For trial installation, put the wastegate controller in
the axial direction of the wastegate pin onto the
turbocharger.
(8)
Slowly pressurize the wastegate controller with
compressed air until you can easily tighten the
screws into the mounting holes at the compressor
housing of the turbocharger.
Use the air pressure device.
Refer to Fig. 81 - 12.
Do not bend and twist the connection rod of the wastegate controller at any
time!
Refer to Fig. 81 - 13.
(9)
Tighten the screws with hand tight.
Make sure that the installation
position applies to the engine
configuration.
Engine configuration “-A” and “-C”: 2 hexagon screws
Engine configuration “-B”: 3 hexagon screws
Refer to Fig. 81 - 15, Fig. 81 - 16 and Fig. 81 - 17.

Austro Engine E4 Series Specifications

General

Brand	Austro Engine
Model	E4 Series
Category	Engine
Language	English