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ENGINE CHECKS AND ASSEMBLY
EXPLODED VIEW OF SECONDARY UNIT:
4) Thrust washer;
5) Circlip sw15;
7) Thrust washer;
10) 17x30x1 thrust washer;
11) First on secondary;
12) 20x24x10 roller cage;
13) 20x30x1 thrust washer;
14) Fifth on secondary;
15) Roller cage;
16) Third on secondary;
17) Fourth on secondary;
18) Sixth on secondary;
19) Second on secondary;
20) Secondary shaft
3.4.3 SECONDARY UNIT ASSEM-
B LY
Before proceeding with reassembly, clean all the
parts thoroughly and oil them by using gear oil.
Always replace the circlips.
Clamp the secondary shaft 20 (using protective
jaws), so that the grooved end faces downwards.
Insert onto the lower cylinder part: the roller cage
15, the 2nd gear 19 so that the front claw clutches
face downwards, the thrust washer 4 (26x32x1.5)
and the circlip 5.
Insert the 6th gear 18 so that the fork seat faces
upwards and circlip 5.
Insert the thrust washer 7 (23x32x1.5), the two
roller cages 15, the 4th gear (17) with the front
claw clutches facing upwards, the 3rd gear (16)
with the front claw clutches facing downwards,
the thrust washer 7 (23x32x1.5) and the circlip 5.
Insert the 5th gear (14) with the fork seat facing
downwards, the thrust washer 13 (20x30x1), the
roller cage 12, the 1st gear (11) with the front
claw clutches facing upwards and finally the
thrust washer 10 (17x30x1).
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