Blue Giant FMC - REPLACEMENT PARTS ILLUSTRATION

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Mechanical Dock Leveler – M and FMC Group 12, Section 03, Page 1

Issue Date: 10/01/01, Rev. 0 (Part #038-550E)

REPLACEMENT PARTS ILLUSTRATION

Main Page

Index2
Component Identification4
Safe Maintenance Practices8
Safety Signs and Safety Messages9
Planned Maintenance10
Product Covered by this Manual11
How to Use this Manual11
Theory of Operation12
Description of Operation13
Walking the Dock into Position13
Return to Stored Position14
Walk the Deck down14
Diagonal Float Ability14
Fall Safe Features15
Detail of Component Functions16
Hold down in Locked Position19
Hold down in Unlocked Position19
Below Level Feature20
Maintenance Strut21
Troubleshooting22
Service Adjustments24
Adjustment Preparation26
Adjustment Sequence and Instructions26
Special Application Adjustment Instructions29
Service and Repair31
Lock Roller and Wear Strip Replacement32
Hold down Box Replacement34
Hold down Cable Replacement (Broken Cable)37
Hold down Rewind Spring41
Rewind Wheel Replacement45
Float Spring and Cable Roller Replacement46
Lip Lock and Spring Assembly Replacement48
Lip Actuator Replacement50
Cam Roller Replacement54
Lifting Arm/Adjustig 'U' Bolts Replacement56
Adjusting Blocks/Main Springs Replacement56
Lip and Lip Hinge Replacement and Repair59
Lip Replacement61
Lip Crown Modification - Special Application72
Decreasing Lip Crown72
Increasing Lip Crown75
Increasing Lip Length And/Or Thickness77
Longer Lip Requirement - Move Dock Leveler Forward78
Move Dock Leveler Forward81
Replacement Parts Listing85
Illustration and Parts List86
Replacement Parts Illustration87
Parts Listing89
Safety Side Skirts Illustration and Parts List91
Back Frame Weldment Parts Lists95
Mechanical Dock Leveler 'A' and 'C' Series Installation96
Installation Instructions96
Pit Layout - Typical99
Pit Curb Angles99
Installation Instruction Pictorial103
Outline Drawing and Dimension104
Pit Layout - Typical, Dock Face Flush to Building105
Pit Layout - Typical, Dock Face Projected from Building106
Recommended Dock Design for Declined Driveways107
Pit Forming Kit108
Dock Levelers Pit Kit Installation Instructions108
Pour-In-Place Dock Leveler C/W Pit Forming Walls - Details109
Dock Leveler Dimension Reference109
Troubleshooting Procedures111
Maintenance and Lubrication114
Maintenance115

Blue Giant FMC - REPLACEMENT PARTS ILLUSTRATION

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