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Blue Giant FMC - User Manual

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Issue Date: 10/01/01, Rev. 0 (Part #038-550E)
SERVICE MANUAL
Mechanical Dock Leveler

Table of Contents

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Summary

Theory of Operation

DESCRIPTION OF OPERATION

Explains the general sequence of how the dock leveler operates from stored to working position.

WALKING THE DOCK INTO POSITION

Details how the operator's weight lowers the deck to create the bridge and lip contact.

RETURN TO STORED POSITION

Instructions on how to return the dock leveler to its stowed position after use.

DIAGONAL FLOAT ABILITY

Explains how the design accommodates uneven truck floors for better contact.

FALL SAFE FEATURES

Describes the safety device limiting free fall of the deck if a trailer pulls away.

DETAIL OF COMPONENT FUNCTIONS

Provides a detailed explanation of key components like the lifting arm and hold down box.

BELOW LEVEL FEATURE

Explains how to service vehicles with loadbeds lower than dock height.

MAINTENANCE STRUT

Describes the function and use of the maintenance strut for safe work.

TROUBLESHOOTING

Service Adjustments

ADJUSTMENT PREPARATION

Prerequisites and considerations before making adjustments to the dock leveler.

ADJUSTMENT SEQUENCE and INSTRUCTIONS

Step-by-step guide for performing adjustments to ensure proper operation.

Service and Repair

HOLD DOWN BOX SERVICE and REPAIR

Procedures for servicing and repairing the hold down box assembly.

HOLD DOWN CABLE REPLACEMENT

Step-by-step instructions for replacing a broken or worn hold down cable.

REWIND WHEEL REPLACEMENT

Procedures for replacing the rewind wheel component of the hold down system.

FLOAT SPRING and CABLE ROLLER REPLACEMENT

Instructions for replacing the float spring and cable rollers.

LIP LOCK and SPRING ASSEMBLY REPLACEMENT

Detailed steps for replacing the lip lock and its associated spring assembly.

LIP ACTUATOR REPLACEMENT

Procedures for replacing the lip actuator assembly.

CAM ROLLER REPLACEMENT

Instructions on how to remove and replace the cam roller.

LIP and LIP HINGE - REPLACEMENT and REPAIR

Guidance on inspecting, repairing, and replacing lip and lip hinge components.

LIP REPLACEMENT

Various methods for replacing the lip component of the dock leveler.

LIP CROWN MODIFICATION - Special Application

Instructions for modifying the lip crown for specific applications.

INCREASING LIP LENGTH and; or THICKNESS

Explains why increasing lip length or thickness is not recommended and potential issues.

LONGER LIP REQUIREMENT - Move Dock Leveler Forward

Procedures for moving the dock leveler forward to accommodate longer lips or door seals.

Replacement Parts Listing

HOLD DOWN SYSTEM ILLUSTRATION & PARTS LIST

Illustrated parts list for the hold down system components.

REPLACEMENT PARTS ILLUSTRATION

General illustration showing numbered parts for the dock leveler.

PARTS LISTING

Comprehensive list of all parts with item numbers, quantities, and part numbers.

SAFETY SIDE SKIRTS Illustration and Parts List

Illustrated parts list specifically for safety side skirts.

BACK FRAME WELDMENT Parts Lists

Parts list for back frame weldment assemblies based on height and capacity.

INSTALLATION INSTRUCTIONS

Responsibilities and Assumption

Outlines the responsibilities of the contractor and assumptions about installer capability.

Safety Signs and Messages

Explains the meaning and importance of various safety signs and messages in the manual.

Typical Mechanical Dock Leveler Pit Layout

Provides a standard diagram and important notes for pit curb angle installation.

Installation Instructions - Detailed

Step-by-step instructions for the physical installation of the dock leveler.

Installation Instructions - Pictorial

Visual guide illustrating key steps and considerations during installation.

Outline Drawing and Dimensions - Typical

Shows typical outline dimensions for dock leveler models.

Pit Layout - Typical - Dock Face Flush to Building

Illustrates pit layout requirements when the dock face is flush with the building.

Pit Layout - Typical - Dock Face Projected from Building

Illustrates pit layout requirements when the dock face projects from the building.

Recommended Dock Design for Declined Driveways

Provides design recommendations for dock areas with declined driveways.

Pit Forming Kit - Installation Instructions

Instructions for assembling and installing the pit forming kit.

Pour-In-Place Dock Leveler - Dimensions and Detail

Provides dimensions and details for pour-in-place dock leveler installations.

Trouble Shooting Guide - Symptoms and Probable Cause

Lists common problems and their probable causes for installation issues.

MAINTENANCE and LUBRICATION

MAINTENANCE

Outlines typical planned maintenance inspection items like cleaning and visual checks.

LUBRICATION

Provides guidance on lubrication points and types of lubricants to use.

Blue Giant FMC Specifications

General IconGeneral
BrandBlue Giant
ModelFMC
CategoryTools
LanguageEnglish

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