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CAME BK Series User Manual

CAME BK Series
112 pages
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Automazione per cancelli scorrevoli
Serie BK
BK-800 / 1200 / 1800 / 2200
1210 / 1810 / 2210
MANUALE DI INSTALLAZIONE, USO E MANUTENZIONE
FA00 4 42-IT
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FA00 4 42M04

Table of Contents

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CAME BK Series Specifications

General IconGeneral
Motor Voltage230 V AC
Operating Temperature-20°C to +55°C
Power Supply230V AC
Motor Power300W
Limit Switch TypeMechanical
Safety FeaturesObstacle detection

Summary

General User Safety Precautions

Critical Safety Warnings and Dangers

Highlights critical dangers like high voltage, crushing, and entrapment for safe operation.

Manual Gearmotor Operation

Releasing the Gearmotor

Procedure to manually release the gearmotor for gate operation.

Locking the Gearmotor

Procedure to lock the gearmotor back into place after manual release.

Maintenance and Troubleshooting

Routine Maintenance Procedures

Guidelines for routine cleaning, checks, and maintenance of the operator.

Troubleshooting Common Issues

Identifies common problems and their potential causes and fixes.

General Installer Safety Precautions

Product Overview and Specifications

Intended Use of the Operator

Defines the specific purpose and application of the operator.

Technical Data and Specifications

Provides detailed technical specifications and performance data.

Product Dimensions

Illustrates the physical dimensions and measurements of the operator.

Duty Cycles and Performance Analysis

Duty Cycle Calculations

Details duty cycle calculations per hour and consecutive cycles.

Cycles Per Hour Performance Graph

Presents a graphical representation of cycles per hour based on gate length.

Consecutive Cycles Performance Graph

Presents a graphical representation of consecutive cycles based on gate length.

Component Identification and Installation Setup

Description of Operator Parts

Lists and identifies all components of the operator unit.

Standard Installation Overview

Illustrates the general setup and components for standard installation.

Installation Preparation and Guidelines

General Installation Guidance

Provides essential advice and warnings for qualified installers.

Preliminary Installation Checks

Lists crucial checks to perform before starting the installation process.

Required Tools and Materials

Specifies the necessary tools and materials for safe and compliant installation.

Cable Specifications and Requirements

Details cable types, minimum sections, and connection requirements.

Laying Corrugated Tubes

Instructions for installing protective tubes for electrical wiring.

Anchoring Plate Installation

Foundation Frame Setup

Instructions for preparing and sinking the foundation frame.

Securing the Anchoring Plate

Steps for fitting and fixing the anchoring plate to the foundation.

Gearmotor Preparation and Mounting

Preparing the Gearmotor Unit

Steps for preparing the gearmotor before placing it on the plate.

Mounting the Gearmotor

Procedure for placing and adjusting the gearmotor on the anchoring plate.

Rack and Gearmotor Coupling

Fastening the Gate Rack

Instructions for attaching and securing the rack to the gate.

Adjusting Pinion-Rack Alignment

Steps for properly aligning the pinion and rack for smooth operation.

Setting Limit Switches

Final Gearmotor Fastening

Final steps to secure the gearmotor after adjustments.

Setting Opening Limit Switches

Procedure to set the limit switch for the gate's opening position.

Setting Closing Limit Switches

Procedure to set the limit switch for the gate's closing position.

Electrical Connections and Control Board

Control Board Component Overview

Identifies all parts and connectors on the control board.

Wiring Diagrams and Fuse Protection

Details electrical connections, wiring diagrams, and fuse protection.

Wiring Details and Power Supply

Factory Wiring Schematics

Illustrates internal factory wiring for gearmotor and limit switches.

Power Supply Connections

Details how to connect the power supply to the control board.

Signaling Device Connections

Instructions for connecting signaling devices like flashing lights.

Control Devices and Remote Operation

Connecting Control Buttons and Keypads

Wiring instructions for various control devices like stop buttons and keypads.

Remote Control and Transmitter Setup

Details on setting up radio control, transponders, and card readers.

Safety Devices Configuration

Photocell Setup and Configuration

Configuring photocell inputs for safety functions like reopening and obstruction detection.

Photocell Safety Test

How the control board tests photocell functionality.

Sensitive Safety Edge Configuration

Configuring Safety Edge Inputs

Setting up sensitive safety edges for reopening or reclosing functions.

RIO Wireless Devices Integration

Connecting RIO-CONN Card

Instructions for fitting the RIO-CONN card for wireless devices.

Paired Connection and Operation

Setting Up CRP Protocol

Instructions for serial RS485 connection via CRP for paired operation.

System Programming and Functions

Understanding Programming Commands

Explanation of buttons (ESC, <, >, ENTER) used in the programming menu.

Navigating the Functions Menu

Guide to accessing and using various programmable functions (F1-F5).

Advanced Programming Functions

Operation Modes and Timing Settings

Configuring maintained action, closing times, and preflashing.

Sensor and Connection Settings

Selecting sensor types and managing serial connections.

Data Management and Parameters

Saving/reading data, passing parameters, and setting opening direction.

Extended Programming and User Management

Wireless Device and Communication Settings

Configuring wireless inputs and communication speeds.

User Management and Code Decoding

Adding, deleting users, and setting up code decoding.

System Parameters and Version Info

Resetting parameters, counting maneuvers, and checking firmware version.

System Commissioning and User Registration

Commissioning the Operator

Final steps for putting the operator into service after installation and programming.

Registering Users

Procedure for adding users with associated commands.

Deleting Registered Users

Steps for removing single users from the system.

Memory Roll Data Management

Saving System Data to Memory Roll

Procedure to save user and configuration data onto the Memory Roll.

Uploading Data from Memory Roll

Procedure to load saved data from Memory Roll to another control board.

Troubleshooting and Finalizing Operations

Understanding Error Messages

Lists and explains common error codes displayed by the system.

Final Installation Steps

Concluding steps to refit covers and secure the operator.

Advanced Operations and Disposal

Paired Connection and Operation

Instructions for connecting and operating two operators in a paired system.

Dismantling and Disposal Guidelines

Environmental guidelines for product dismantling and disposal.

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