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CSC TT250 - Page 116

CSC TT250
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ξ˜ƒTT250ξ˜ƒOwner’s ξ˜ƒandξ˜ƒServiceξ˜ƒManualξ˜ƒ
www.CSCMotorcycles.comξ˜ƒ
115ξ˜ƒ
ξ˜ƒ
Ifξ˜ƒtheξ˜ƒstarterξ˜ƒrelayξ˜ƒcloses,ξ˜ƒuseξ˜ƒaξ˜ƒmultimeterξ˜ƒandξ˜ƒcheckξ˜ƒtoξ˜ƒseeξ˜ƒ
ifξ˜ƒelectricalξ˜ƒenergyξ˜ƒisξ˜ƒreachingξ˜ƒtheξ˜ƒstarterξ˜ƒmotor. ξ˜ƒξ˜ƒξ˜ƒTheξ˜ƒ
connectionξ˜ƒisξ˜ƒonξ˜ƒtheξ˜ƒstarterξ˜ƒmotorξ˜ƒjustξ˜ƒbehindξ˜ƒtheξ˜ƒstarterξ˜ƒ
motorξ˜ƒcaseξ˜ƒonξ˜ƒtheξ˜ƒleftξ˜ƒsideξ˜ƒofξ˜ƒtheξ˜ƒmotorcycle.ξ˜ƒ
Ifξ˜ƒtheξ˜ƒstarterξ˜ƒmotorξ˜ƒisξ˜ƒreceivingξ˜ƒelectricalξ˜ƒenergyξ˜ƒbutξ˜ƒdoesξ˜ƒnot
ξ˜ƒcrank,ξ˜ƒtheξ˜ƒproblemξ˜ƒisξ˜ƒmostξ˜ƒlikelyξ˜ƒtheξ˜ƒ
starterξ˜ƒmotor.ξ˜ƒξ˜ƒξ˜ƒYouξ˜ƒwillξ˜ƒneedξ˜ƒtoξ˜ƒremoveξ˜ƒtheξ˜ƒexhaustξ˜ƒpipeξ˜ƒtoξ˜ƒgetξ˜ƒaccessξ˜ƒtoξ˜ƒtheξ˜ƒstarterξ˜ƒmotor.ξ˜ƒξ˜ƒTheξ˜ƒstarterξ˜ƒ
motorξ˜ƒisξ˜ƒremovedξ˜ƒbyξ˜ƒremovingξ˜ƒtheξ˜ƒtwoξ˜ƒboltsξ˜ƒretainingξ˜ƒitξ˜ƒ(accessibleξ˜ƒfromξ˜ƒtheξ˜ƒrightξ˜ƒsideξ˜ƒofξ˜ƒtheξ˜ƒ
motorcycle,ξ˜ƒandξ˜ƒtheξ˜ƒelectricalξ˜ƒconnection.ξ˜ƒξ˜ƒξ˜ƒIfξ˜ƒyouξ˜ƒ
needξ˜ƒaξ˜ƒstarterξ˜ƒmotor,ξ˜ƒpleaseξ˜ƒcallξ˜ƒusξ˜ƒatξ˜ƒ909ξ˜ƒ445ξ˜ƒ0900.ξ˜ƒ
Ifξ˜ƒtheξ˜ƒstarterξ˜ƒmotorξ˜ƒspinsξ˜ƒfreelyξ˜ƒbutξ˜ƒtheξ˜ƒengineξ˜ƒdoesξ˜ƒnotξ˜ƒ
turn,ξ˜ƒeitherξ˜ƒtheξ˜ƒstarterξ˜ƒmotorξ˜ƒoutputξ˜ƒgearξ˜ƒisξ˜ƒstrippedξ˜ƒorξ˜ƒ
thereξ˜ƒisξ˜ƒaξ˜ƒproblemξ˜ƒinξ˜ƒtheξ˜ƒstarterξ˜ƒgearξ˜ƒtrain.ξ˜ƒξ˜ƒRemoveξ˜ƒtheξ˜ƒ
starterξ˜ƒmotorξ˜ƒtransferξ˜ƒgearξ˜ƒtrainξ˜ƒcoverξ˜ƒandξ˜ƒexamine
ξ˜ƒtheξ˜ƒ
gears.ξ˜ƒξ˜ƒTheξ˜ƒstarterξ˜ƒmotorξ˜ƒtransferξ˜ƒgearξ˜ƒtrainξ˜ƒcoverξ˜ƒisξ˜ƒ
restrainedξ˜ƒbyξ˜ƒthreeξ˜ƒ8mmξ˜ƒbolts.ξ˜ƒξ˜ƒξ˜ƒξ˜ƒIfξ˜ƒtheξ˜ƒstarterξ˜ƒmotorξ˜ƒoutputξ˜ƒ
gearξ˜ƒorξ˜ƒtheξ˜ƒgearξ˜ƒtrainξ˜ƒexhibitsξ˜ƒanyξ˜ƒanomalies,ξ˜ƒreplaceξ˜ƒanyξ˜ƒ
defectiveξ˜ƒcomponents.ξ˜ƒξ˜ƒPleaseξ˜ƒcallξ˜ƒusξ˜ƒatξ˜ƒ909ξ˜ƒ445ξ˜ƒo900ξ˜ƒforξ˜ƒ
replacementξ˜ƒparts.ξ˜ƒξ˜ƒNoteξ˜ƒthatξ˜ƒtheξ˜ƒgearξ˜ƒclusterξ˜ƒhasξ˜ƒthinξ˜ƒshimsξ˜ƒ
onξ˜ƒeitherξ˜ƒside;ξ˜ƒtakeξ˜ƒcareξ˜ƒnotξ˜ƒtoξ˜ƒloseξ˜ƒthese.ξ˜ƒξ˜ƒIfξ˜ƒnoξ˜ƒdefectsξ˜ƒareξ˜ƒ
apparent,ξ˜ƒitξ˜ƒwillξ˜ƒbeξ˜ƒnecessaryξ˜ƒtoξ˜ƒremoveξ˜ƒtheξ˜ƒleftξ˜ƒengineξ˜ƒ
crankcaseξ˜ƒcoverξ˜ƒforξ˜ƒfurtherξ˜ƒtroubleshooting.ξ˜ƒ
Placeξ˜ƒaξ˜ƒdripξ˜ƒpanξ˜ƒunderξ˜ƒtheξ˜ƒengine,ξ˜ƒasξ˜ƒengineξ˜ƒoilξ˜ƒwillξ˜ƒescapeξ˜ƒ
fromξ˜ƒtheξ˜ƒengineξ˜ƒduringξ˜ƒtheξ˜ƒfollowingξ˜ƒsteps.ξ˜ƒ
Removeξ˜ƒtheξ˜ƒgearξ˜ƒshift
ξ˜ƒlever.ξ˜ƒ
ξ˜ƒ
Theξ˜ƒleftξ˜ƒengineξ˜ƒcrankcaseξ˜ƒcoverξ˜ƒandξ˜ƒtheξ˜ƒcountershaftξ˜ƒcoverξ˜ƒ
areξ˜ƒsecuredξ˜ƒbyξ˜ƒseveralξ˜ƒ8mmξ˜ƒbolts.ξ˜ƒξ˜ƒξ˜ƒRemoveξ˜ƒallξ˜ƒofξ˜ƒ
them.ξ˜ƒξ˜ƒNoteξ˜ƒthatξ˜ƒtheξ˜ƒboltsξ˜ƒareξ˜ƒofξ˜ƒdifferingξ˜ƒlengths.ξ˜ƒ

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