CSC TT250 - Page 116

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
115
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Ifthestarterrelaycloses,useamultimeterandchecktosee
ifelectricalenergyisreachingthestartermotor. The
connectionisonthestartermotorjustbehindthestarter
motorcaseontheleftsideofthemotorcycle.
Ifthestartermotorisreceivingelectricalenergybutdoesnot
crank,theproblemismostlikelythe
startermotor.Youwillneedtoremovetheexhaustpipetogetaccesstothestartermotor.Thestarter
motorisremovedbyremovingthetwoboltsretainingit(accessiblefromtherightsideofthe
motorcycle,andtheelectricalconnection.Ifyou
needastartermotor,pleasecallusat9094450900.
Ifthestartermotorspinsfreelybuttheenginedoesnot
turn,eitherthestartermotoroutputgearisstrippedor
thereisaprobleminthestartergeartrain.Removethe
startermotortransfergeartraincoverandexamine
the
gears.Thestartermotortransfergeartraincoveris
restrainedbythree8mmbolts.Ifthestartermotoroutput
gearorthegeartrainexhibitsanyanomalies,replaceany
defectivecomponents.Pleasecallusat909445o900for
replacementparts.Notethatthegearclusterhasthinshims
oneitherside;takecarenottolosethese.Ifnodefectsare
apparent,itwillbenecessarytoremovetheleftengine
crankcasecoverforfurthertroubleshooting.
Placeadrippanundertheengine,asengineoilwillescape
fromtheengineduringthefollowingsteps.
Removethegearshift
lever.

Theleftenginecrankcasecoverandthecountershaftcover
aresecuredbyseveral8mmbolts.Removeallof
them.Notethattheboltsareofdifferinglengths.