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Danfoss VLT AAF006 - User Manual

Danfoss VLT AAF006
94 pages
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Table of Contents

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Danfoss VLT AAF006 Specifications

General IconGeneral
BrandDanfoss
ModelVLT AAF006
CategoryWater Filtration Systems
LanguageEnglish

Summary

1 Introduction

1.1 Purpose of the Manual

Provides information for safe installation and commissioning of the filter.

1.2 Additional Resources

Lists resources for understanding active filter functions and programming.

1.3 Product Overview

Overview of the active filter's capabilities and features.

1.3.1 Working Principle

1.3.2 IEEE519 Compliance

Details the filter's design to meet IEEE519 recommendation for Isc/II >20.

1.4 Ordering Information

1.4.1 Filter Configurator

Explains how to use the ordering number system to design an active filter.

1.4.2 Ordering Form Type Code

Details the structure of the type code for ordering active filters.

2 Safety

2.1 Safety Symbols

Lists and explains the safety symbols used throughout the document.

2.2 Qualified Personnel

Defines the requirements for personnel installing or operating the equipment.

2.3 Safety Precautions

Provides critical safety warnings and cautions for operation and installation.

3 Mechanical Installation

3.1 Pre-installation

Emphasizes pre-planning for site selection, considering various operational factors.

3.2 Mechanical Installation

Details procedures and requirements for the physical installation of the unit.

3.1.1 Planning the Installation Site

3.1.2 Receiving the Active Filter

Guides on checking packaging for damage upon receiving the unit.

3.1.3 Transportation and Unpacking

Advises on placing and unpacking the filter to avoid damage.

3.1.4 Lifting

Details the correct method for lifting the unit using designated eyes.

3.1.5 Mechanical Dimensions

Presents detailed dimensional drawings for different enclosure sizes.

3.2.1 Tools Needed

3.2.2 Clearance Requirements

Specifies necessary space for airflow, cable access, and door opening.

3.2.3 Power Terminal Locations

Shows diagrams of terminal locations for designing cable access.

3.2.4 Cooling and Airflow

Explains different cooling methods and airflow considerations for the unit.

3.2.5 Gland;Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)

Describes cable connection methods through the gland plate at the bottom.

4 Electrical Installation

4.1 Safety Instructions

Refers to chapter 2 for general safety instructions.

4.2 Electrical Installation

Covers all aspects of connecting the active filter electrically.

4.2.1 Power Connections

4.2.2 Grounding

Discusses grounding issues for electromagnetic compatibility (EMC) and safety.

4.2.3 EMC Interference

Provides guidance on EMC-correct installation and cable routing.

4.2.4 Extra Protection (RCD)

Explains the use of RCDs for protection against electrical shock.

4.2.5 RFI Switch

Details the recommendation for the RFI switch in specific mains supply conditions.

4.2.6 Torque

Emphasizes the importance of correct torque for electrical connections.

4.2.7 Current Transformer (CT)

Specifies requirements and usage for external current transformers.

4.2.8 Auto CT Detection

Explains the process and conditions for automatic CT detection.

4.2.9 Summation Transformers

Describes the use of summation CTs for compensating current from multiple sources.

4.2.10 Operating with Capacitor Banks

Advises on operating the filter with capacitor banks, noting resonance issues.

4.2.11 Fuses

Provides recommendations for branch circuit, short circuit, and overcurrent protection using fuses.

4.2.12 Mains Disconnectors

Lists part numbers for mains disconnectors based on enclosure size.

4.2.13 Control and CT Cable Routing

Guides on routing control wires and connecting shields for electrical immunity.

4.2.14 Control Wire Installation

Details the process for connecting control cables to terminals.

4.2.15 Unscreened Control Wires

Provides precautions for induced voltage and EMC when using unscreened control wires.

4.2.16 Electrical Installation, Control Cables

Presents a terminal diagram illustrating control cable connections.

4.3 Installation Checklist

5 User Interface

5.1 Local Control Panel Operation

Describes how to operate the unit using the local control panel.

5.1.1 Modes of Operation

5.1.2 How to Operate Graphical LCP (GLCP)

Explains the graphical display layout and navigation keys of the LCP.

5.1.3 Changing Data

5.1.4 Changing a Text Value

Explains how to change text-based parameter values.

5.1.5 Changing a Group of Numeric Data Values

Describes modifying multiple numeric data values.

5.1.6 Changing of Data Value, Step-by-Step

Explains step-by-step parameter value changes.

5.1.7 Readout and Programming of Indexed Parameters

Guides on accessing and programming indexed parameters.

5.1.8 Quick Transfer of Parameter Settings with the LCP

Explains how to back up and transfer parameter settings using the LCP.

5.1.9 Initialisation to Default Settings

Describes methods for initializing the unit to default settings.

5.1.10 RS485 Bus Connection

5.1.11 Connection to a PC

Explains how to connect the unit to a PC for programming.

6 Applications and Basic Programming

6.1 Paralleling of Active Filters

Describes connecting multiple active filters in networks.

6.2 Programming

Details how to program the filter's functions and parameters.

6.3 Description of Parameters

Introduces parameter groups and their functions.

6.5 5-** Digital I;O Mode

Configures digital inputs and outputs for various filter operations.

6.6 8-** General Settings

Covers general settings like control site, word source, and timeout functions.

6.7 14-2* Trip Reset

Covers configuring auto reset handling and control card self-test.

6.8 15-** Drive Information

Details parameters for viewing operating data, logs, and unit identification.

6.9 16-** Data Readouts

Lists parameters for viewing data readouts, including status, inputs/outputs, and diagnosis.

6.10 300-** AF Settings

Lists AF settings, with a notice to avoid changing most parameters.

6.11 301-** AF Readouts

Lists parameters for viewing AF readouts like output current, THD, and power factor.

6.12 Parameter Lists

Provides comprehensive lists of parameters and their settings.

6.1.1 Parameter Set-up

6.1.2 Paralleling of Active Filters

Describes the design for connecting multiple active filters in networks.

6.1.3 CT-wiring for Parallel Filter Connection

6.1.4 Control Wire Connection for Parallel Filter Run

Shows necessary control wire connections for slave units to the master.

6.1.5 Software Set-up of Parallel Filter Run

Guides on software setup for parallel filter operation.

6.2 Programming

6.2.1 Quick Menu Mode

Explains how to access and use parameters via the Quick Menu.

6.2.2 Q1 My Personal Menu

Describes storing and accessing user-defined parameters in the Personal Menu.

6.2.3 Q2 Quick Setup

Lists essential parameters needed for initial filter setup.

6.2.4 Q5 Changes Made

Explains using this section for fault finding by reviewing recent changes.

6.2.5 Q6 Loggings

Details how to use logging for fault finding and viewing display readouts as graphs.

6.2.6 Main Menu Mode

Explains accessing and navigating the Main Menu for parameter programming.

6.2.7 Parameter Selection

Lists accessible parameter groups for selection.

6.3 Description of Parameters

6.3.1 Main Menu

Introduces the main menu structure for parameter access.

6.4 0-** Operation;Display

Covers parameters related to filter functions and LCP display.

6.4.1 0-0* Basic Settings

6.4.2 0-1* Set-up Operations

Describes defining and controlling individual parameter set-ups for flexibility.

6.4.3 0-2* LCP Display

Explains defining variables displayed on the LCP.

6.4.4 0-4* LCP Keypad

Details enabling, disabling, and password protecting individual LCP keys.

6.4.5 0-5* Copy;Save

Explains copying and saving parameters and set-ups.

6.4.6 0-6* Password

Describes setting passwords for accessing menus and parameters.

6.5 5-** Digital I;O Mode

6.5.1 5-0* Digital I;O Mode

Configures digital inputs and outputs using NPN and PNP systems.

6.5.2 5-1* Digital Inputs

Details configuring input functions for various filter operations.

6.5.3 5-3* Digital Outputs

Explains configuring output functions for terminals.

6.6 8-** General Settings

6.6.1 8-0* General Settings

Covers general settings like control site, word source, and timeout functions.

6.6.2 8-3* FC Port Settings

Details settings for the FC port, including protocol, baud rate, and delays.

6.7 14-2* Trip Reset

6.8 15-** Drive Information

6.8.1 15-0* Operating Data

Details parameters for viewing operating data like hours, power-ups, and temperatures.

6.8.2 15-1* Data Log Settings

Explains continuous data logging and trigger events for monitoring.

6.8.3 15-2* Historic Log

Describes viewing logged data items and events with timestamps.

6.8.4 15-3* Alarm Log

Details viewing fault logs, including error codes, values, and timestamps.

6.8.5 15-4* Unit Identification

Provides read-only information about hardware and software configuration.

6.8.6 15-6* Option Ident.

Lists information about installed options, including type, SW version, and ordering number.

6.8.7 15-9* Parameter Info

Covers defined parameters, modified parameters, unit identification, and metadata.

6.9 16-** Data Readouts

6.9.1 16-6* Inputs and Outputs

Details digital inputs and outputs, their states, and terminal assignments.

6.9.2 16-8* Fieldbus & FC Port

Explains reporting bus references and control words.

6.9.3 16-9* Diagnosis Readouts

Covers reading diagnosis information like alarm and warning words.

6.10 300-** AF Settings

6.10.1 300-6*

Details harmonic limits for waking up active filters in sleep mode.

6.11 301-** AF Readouts

6.12 Parameter Lists

6.12.1 Default Settings

Explains how parameter changes are handled during operation and across set-ups.

6.12.2 0-** Operation;Display

Provides a table of parameters for operation and display configuration.

6.12.3 5-** Digital In;Out

Lists parameters related to digital inputs and outputs for configuring filter functions.

6.12.4 8-** Comm. and Options

Lists parameters for communication and options settings.

6.12.5 14-** Special Functions

Lists parameters for trip reset, operation modes, and environmental settings.

6.12.6 15-** FC Information

Provides a comprehensive list of parameters related to FC information and unit identification.

6.12.7 16-** Data Readouts

Lists parameters for viewing data readouts, including status, inputs/outputs, and diagnosis.

7 RS485 Installation and Set-up

7.1 Installation and Set-up

Covers the installation and setup procedures for the RS485 interface.

7.2 Network Configuration

Lists parameters to enable the FC protocol for the filter.

7.3 FC Protocol Message Framing Structure

Details the structure of messages, characters, and telegrams in FC protocol.

7.3.1 Content of a Character (byte)

7.3.2 Telegram Structure

Explains the structure of a telegram in the FC protocol.

7.3.3 Telegram Length (LGE)

Defines the telegram length based on data bytes, address, and control byte.

7.3.4 Filter Address (ADR)

Explains the two address formats used for filters.

7.3.5 Data Control Byte (BCC)

Describes the checksum calculation for data control.

7.3.6 The Data Field

Explains the structure of data blocks depending on telegram type.

7.3.7 The PKE Field

Details the PKE field, containing parameter command and parameter number.

7.3.8 Parameter Number (PNU)

Explains the role of bits 0-1 in parameter numbers.

7.3.9 Index (IND)

Explains the use of index for reading/writing parameters with indices.

7.3.10 Parameter Value (PWE)

Describes the parameter value block and how to change parameter values.

7.3.11 Supported Data Types

Lists supported data types for telegrams.

7.3.12 Conversion

Explains the use of conversion factors for transferring decimal values.

8 Maintenance, Diagnostics and Troubleshooting

8.1 Maintenance and Service

Provides guidance on normal operating conditions and periodic maintenance.

8.2 Warning and Alarm Types

Defines warnings and alarms, including trip and trip-lock conditions.

8.3 Active Filter Warning and Alarm Definitions

Lists and defines various warning and alarm codes with parameter references.

8.3.1 Fault Messages for Active Filter

9 Specifications

9.1 Power Rating

Details the power rating of the filter under various grid conditions.

9.2 Derating for Altitude and Ambient Temperature

Explains how altitude and ambient temperature affect cooling capability.

9.3 Acoustic Noise

Provides acoustic noise levels for different operating conditions.

10 Appendix

10.1 Abbreviations and Conventions

Lists abbreviations and conventions used in the document.