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Dnepr MT10-36 - Connecting Rods Assembled with Bushings; Piston, Piston Rings and Piston Pins

Dnepr MT10-36
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the
case
of
major
repairs,
it is
recommended
that
the
crankpin
bear
i
ng
bushings
be
replaced
. This will pro-
tect .the
crankpins
from
pr
.
ematur
.e
wear.
Connec
tin
g
R.ods
Assembled
wit
h Bush
ings
The connecting
rods
are
steel, forged,
having
an
I
-shaped
cross-section.
Pressed
into
the
connecting
rod
small
end
is a
bronze
bush
i
ng
whose
opening
is
made
with
a
great
accuracy
to
ensure
the
correct
fitting
of
the
piston
pin
.
The
big
end
of the
connecting
rod
is
de-
tachable, not symmetrical,
with
~
hin
-
wall'ed
interchan-
geable bushings.
For
correct
installing
of t
he
connect-
ing
rods
on
the
crankshaft,
the
connecting
rod
blades
are
provi.ded
wit
h
lugs
which
must
be
directed
out
-
wards
with
respect
to
the
crankshaft
web (for the·right-
hand
connecti
ng
rod, the
lug
should
be directed
to
-
wards
the
flywheel; for the !·eft-
hand
·
connecting
rod,
towards
the
centrifuge)
.
The
connecting
rod
caps
are
not
interchangeable.
The
nuts
of ·the
connecting
rod bolts
<lire
tightened
up
and
locked by cotter
pins.
The use ·
of
old cotter pins is
inadmissible.
Piston,
Piston
R.ings
and
Piston
Pins
Engine
piston
15
(Fig. 5) consi
sts
of
a spherical
head, skirt,
and
bo
sses.
The
piston
is provided with
four groov
es
in which
the
piston
rings
are
fitt
e
d.
Two
upper
compression
rings
14
provide
the
required
air
-
tightness
of the cylinder,
thus
preventing
the
gas
ieakage
from
the
combustion-chamber
into the crank-
case. Two lower oil
scraper
rings
13
are
used to remo-
ve
excessive oii from
the
cylinder walls.
The axis of
the
piston
pin
hole is displaced by
1.5
mm
from
the
piston
centreplane.
For
1his reason,
the
pis·
ton
moves smoothly,
without
shocks, within
th
e
clearance
between
the
piston
skirt
and the cyl'inder
walls
\
Vi
hen the direction
of
movement is ohan
ge
d
at
the
upper
dead
centre.
Fitted
on
the piston
head
is a poin-
ter
to
indicate
the
correct
position of the
piston
in
th
e
cylinder.
When
mounting,
s~e
that
the pointer, on
the
both pistons, is dir.ected forward, i.
e.
towards
the
centrifug
.e.
The piston ri
ngs
are
manufactured
f·rom a special
grade
of
cast
iron
and
are
provided
with
straight
locks. When
installing
the
piston
with
rings
into
the
cylinder,
ensure
that
piston
ring
gaps
are within 0.25
and
0.5
mm
.
23

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