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Dnepr MT10-36 - Installing the Generatoron the Motorcycle; Generator Servicing and Maintenance During Operation; Generator Disassembly and Assembly

Dnepr MT10-36
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It
is
strictly
forbidden
to
operate
the
generator
without
load:
Installing the Generator on the Motorcy.;le
Ins
ert
the
fitting
boss
of
the
cover,
at
the
drive end,
int
o
th
e fit-
ting
hole
of
the
engine
crankcase
.
At
the
same
time,
ensure
that
the
gears
become
engaged
and
the
pins
enter
the
•ello
ngated
holes of
the
gen
erat
or flange. A
packing
must
be
provided
between
'
the
end
faces
of
the
generator
a.
nd
the
cnankcase.
Fit
the
spring
washers
on
the
pins
and
screw on
the
nuts
until
the
generator
is .
slightly
pressed to
the
crankcase.
Connect
wires
tc-
the
terminal
block
and
put
on
protective
c~ps.
After
having
started
the
eng
ine
and
let
it
run
at
slow
speed, slowly
rotate
the
g.
enerator
clockwise ,
and
anticlo.ckwise
until
such
a
position
of
gear
toothing
·is
found
at
which
the
gears
ca
n
operate
with
the
least
possible
noise.
Without
changing
the
genera
'tor position,
tighten
up
the
nuts.
Important.
Maladjusted
meshing
of
the
drive
gears
may
cause
dama
.
ge
to
the
,
generator
shaft
.
Technical Servicing
and
Maintenance
of
the Generator During Operation
The
design
of
the
f424
.
generator
permit-s
the
technical
servicing
and
maintenance
of
the
generator
to be reduced to minimum
durin
g
operation
.
The
use
of sealed-fo.r-life
bearings
eliminat
·
es
the need for
r·
egular
lubrication
of
the
bear.mgs
duri.
ng
periodic servicing. The fa-
ctory-filled
grease
of
the
bearmgs
is in
tended
to
last
throughout
the
entire
peri·od
of
generator
usage.
The
sHp
rings
of
the
f424
genera-
tor
do
not
form a ca·
rrbon
de,p·
osit
during
operation,
pradically
are
not
sub
ject
to
wear,
are
kept
clean
from
brush
dust
and
thus
do
not require
frequent
grinding
and
periodic polishing.
·
The
electric
brushes
fitted
on
the
f424
generator
are
intended
to
last
fo
r
as
long
as
the
generator
is used.
When
operating
the
generat
·or,
it
is necessary to:
check
the
proper
tightening
of
the
nuts
of
termina
l
bolts
and
the
cable
shoes,
of
the
generator
coupling
screws, of the
fan
attac
hrrnen
t
screw
and
the
nuts
.sec
uring
the
genenator;
check
the
state
of
charge
of
the
battery
operated
in conjunction
wi'th
the
generator;
•
see
that
the
insulation
and
the
wiring
of
the motoncycle is
lntact
.
After
expiration
of
the
operating
time
of
the
generator
(after
20 000 km
run)
clean
the
cover
surface,
f.acing the
s!hp
ringis,
to
re-
move
brush
and
c·opper dust.
For
ease
of
clea
ning,
it is
advisable
to
remove the
ge
n
erator
from
the
motorcycle, to
take
down
the
casing
and
the
brush
holder
together
with
the
brushes.
Total
disassembly
of
the
generator
must
not
be
undertaken
until
the
expiration
of
the
guarantee
term.
Dismantling, Replacement
of
Bearings
and
Assembling the Generator During
Major Overhaul
of
the Motorcycle
In
order to
dismantle
the
generat-or
taken
down from
the
motor-
cycle, proceed
as
follows:
70

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