6
REV30 8.4.15 TT4-8 4TNV98
TABLE OF CONTENTS
AXLES ...................................................................................................................................................................... 61
Axle Assembly—Dana Front Non-Drive (2WD) only ............................................................................... 61
Axle Assembly—Brierton Front Non-Drive (2WD) only .......................................................................... 62
Axle Assembly—Front Drive (All Wheel Drive) ......................................................................................... 63
Axle Assembly—Rear ...................................................................................................................................... 64
Recommended Dana Axle Torque Specs ...................................................................................................... 65
Axle Assembly Breakdown—Brierton Front Non-Drive (2WD) ............................................................... 66
Axle Assembly Breakdown—Dana Front Non-Drive (2WD) .................................................................... 68
Axle Assembly Breakdown—Front Drive (All Wheel Drive) .................................................................... 70
Axle Assembly Breakdown—Rear Drive...................................................................................................... 74
BRAKES.................................................................................................................................................................... 78
Parking Brake Actuator Assembly ................................................................................................................. 78
Drum Brake Assembly - Rear ........................................................................................................................ 80
Brake Actuator Assembly ............................................................................................................................... 82
Brake System Hydraulic .................................................................................................................................. 84
Hydraulic Assist With Prince Pump ............................................................................................................. 86
Hydraulic Assist With Metaris Pump ........................................................................................................... 88
Hydraulic Tank Subassembly ......................................................................................................................... 90
Hydraulic Assist Schematic ............................................................................................................................ 93
STEERING SYSTEM................................................................................................................................................... 94
Steering System Breakdown ........................................................................................................................... 94
FUEL SYSTEM ......................................................................................................................................................... 96
Fuel System Yanmar Tier II & Tier III ........................................................................................................... 96
Fuel Injection Pump Yanmar Tier II .............................................................................................................. 98
Engine Fuel Lines Yanmar Tier II ................................................................................................................. 99
Engine Fuel Injection Lines & Nozzle Yanmar Tier II ............................................................................... 100
Fuel Injection Pump Yanmar Tier III ........................................................................................................... 102
Engine Fuel Line Yanmar Tier III ................................................................................................................. 103
Engine Fuel Injection Lines & Nozzle Yanmar Tier III ............................................................................. 104
AIR CLEANER ....................................................................................................................................................... 106
Air Cleaner Assembly – Diesel ..................................................................................................................... 106
EXHAUST & INTAKE SYSTEM ............................................................................................................................... 107
Exhaust System Yanmar Tier II & Tier III Engines .................................................................................... 107
Exhaust Manifold Yanmar Tier II Engine ................................................................................................... 108
Intake Manifold Yanmar Tier II Engine ...................................................................................................... 109
Exhaust Manifold Yanmar Tier III Engine .................................................................................................. 110
Intake Manifold Yanmar Tier III Engine ..................................................................................................... 112
OPERATOR COMPARTMENT ................................................................................................................................. 114
Accelerator Pedal Assembly Yanmar Tier III Engine ............................................................................... 114
Accelerator Pedal Assembly Yanmar Tier II Engine ................................................................................. 115
Instrument Panel (Sauer Danfoss Display/Controller) ............................................................................. 116
Quick Start Guide (Sauer Danfoss Display/Controller) ............................................................................ 117
Instrument Panel (H30 Display/Controller) ............................................................................................... 118
Quick Start Guide (H30 Display/Controller) .............................................................................................. 119
Transmission Control .................................................................................................................................... 120