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Eaton
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Power Xpert 9395P
User And Installation Guide
Page 59 (Figure 4-12. X-Slot Communication Bays)
Eaton Power Xpert 9395P - Figure 4-12. X-Slot Communication Bays
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P-164000476
9395P 500kVA / 600 kVA
49
Revision 002
Userās a
nd Installation Guide
Figure 4-12. X-Slot communicat
ion bays
1
X-Slot communications bay 1
2
X-Slot communications bay 2
3
X-Slot communications bay 3
5
X-Slot communications bay 4
2
4
1
3
58
60
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
1 Introduction
11
UPS Standard Features
11
Installation Features
11
Control Panel
11
Customer Interface
12
Figure 1-1. UPS (500 Kva / 600 Kva) with the 7-Inch Color Touchscreen
12
Advanced Battery Management
13
Power Management Software
13
Options and Accessories
13
Integrated Battery Cabinet
13
Field Installed UPM
13
Sync Control
13
Single-Feed Kit
13
Separate Rectifier Input (Factory-Installed Option)
13
Distributed Bypass System
14
Input Output Module Configuration
14
Inherent Redundancy
14
Energy Saver and High Alert Modes
14
Variable Module Management System and High Alert Modes
15
Optional X-Slot Cards
15
Basic System Configurations
15
Using this Manual
16
Conventions Used in this Manual
16
Symbols, Controls, and Indicators
16
For more Information
17
Getting Help
17
2 Safety Warnings
19
3 UPS Installation Plan and Unpacking
21
Creating an Installation Plan
21
Preparing the Site
21
Environmental and Installation Considerations
22
Table 3-1: UPS Cabinet Weights
22
Table 3-2: UPS Cabinet Clearances
22
Table 3-3: Air Conditioning or Ventilation Requirements During Full Load Operation
23
Figure 3-1. UPS Cabinet Dimensions (Front View)
23
Figure 3-2. UPS Cabinet Dimensions (Right Side View)
24
Figure 3-3. UPS Cabinet Dimensions
24
Figure 3-4. UPS Cabinet Dimensions (Bottom View)
25
Figure 3-5. UPS Cabinet Center of Gravity
26
Figure 3-6. Remote EPO Switch Dimensions
27
UPS System Power Wiring Preparation
28
Table 3-4: Input/Output Rating for 9395P 500 Kva / 600 Kva
28
Table 3-5: Separate Rectifier Input UPM Ratings and External Wiring Requirements for the 9395P 500 Kva / 600 Kva
29
Table 5-6: UPS Cabinet Power Cable Terminations for the 9395P 500 Kva / 600 Kva
30
Figure 5-7. Warning Label
30
Table 5-7: Recommended Installation Parts (Not Supplied by Eaton Corporation)
31
Table 5-8: Recommended Input Circuit Breaker Ratings
31
Table 5-9: Recommended Bypass and Output Circuit Breaker Ratings
32
Table 5-10: Recommended DC Input Circuit Breaker Ratings
32
UPS System Interface Wiring Preparation
33
Distributed Bypass Power Wiring Preparation
34
Inspecting and Unpacking the UPS Cabinet
35
Figure 3-8. Eaton 9395P 500 Kva / 600 Kva Cabinet as Shipped on Pallet
36
4 UPS System Installation
38
Preliminary Installation Information
38
Unloading the UPS Cabinet from the Pallet and Mechanical Installation
38
Figure 4-1. Removing Left Side Shipping Bracket, ISBM and FI-UPM
40
Figure 4-2. Removing Right Side Shipping Bracket, ISBM and FI-UPM
41
Field Installed UPM (FI-UPM) Installation
42
Battery Cabinet Installation
42
Distributed Bypass Tie Cabinet Installation
42
Figure 4-3. Distributed Bypass Wire Length
43
Installing UPS External and Battery Power Wiring
44
External Power Wiring Installation
44
Figure 4-4. Conduit and Wire Entry Locations
45
Figure 4-5. UPS Power Terminal Locations - Part a the Terminals in the Circle Are Not Included in IOM Units
46
Figure 4-6. UPS Power Terminal Locations - Separate Rectifier Feed
48
Figure 4-7. Front View
49
Battery Wiring
50
Installing Interface Connections
51
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
51
Figure 4-8. Typical Alarm Relay Connection
52
Figure 4-9. Interface Terminal Locations
53
Figure 4-10. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
55
TB1 Battery Interface Connections
57
Table 4-1: TB1, TB2, and TB3 Interface Connections
57
X-Slot Connections
58
Figure 4-11. Typical Battery Interface Connection
58
Figure 4-12. X-Slot Communication Bays
59
Installing a Remote EPO Switch
60
Figure 4-13. Remote EPO Switch
60
Table 4-2: Remote EPO Wire Terminations
61
Figure 4-14. Normally-Open Remote EPO Switch Wiring
61
Figure 4-15. Normally-Closed Remote EPO Switch Wiring
62
Figure 4-16. Normally Closed and Normally Open Remote EPO Switch Wiring
62
Installing Options, Accessories, and Distributed Bypass Control Wiring
63
Initial Startup
63
Completing the Installation Checklist
63
5 Installing Options and Accessories
64
Installing an Optional Hotsync CAN Bridge Card
64
Figure 5-1. Hotsync CAN Bridge Card
64
Table 5-1: Hotsync CAN Bridge Card Interface Connections
65
Figure 5-2. Hotsync CAN Bridge Card Connections
65
Installing Distributed Bypass Control Wiring
66
Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
67
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs
67
Table 5-2: CAN Bridge Card Wiring Terminations
68
Table 5-3: Pull-Chain Wiring Terminations
68
Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs
68
Figure 5-6. Distributed Bypass Pull-Chain Wiring with Mobs
69
Table 5-4: Pull-Chain Wiring Terminations with Mobs
70
6 Understanding UPS Operation
71
Looking Inside the UPS System
71
Figure 6-1. Main Elements of the UPS System
71
Single UPS
72
Modes
72
Normal Mode
72
Figure 6-2. Path of Current through the UPS in Normal Mode
73
Bypass Mode
74
Figure 6-3. Path of Current through the UPS in Bypass Mode
74
Variable Module Management System
75
Energy Saver System (ESS)
75
Battery Mode
76
Figure 6-4. Path of Current through the UPS in Energy Saver System
76
Figure 6-5. Path of Current through the UPS in Battery Mode
77
UPS System Oneline Configurations
78
Figure 6-6. UPS System - Common Rectifier Feed, Common Battery, Dual-Feed Configuration
79
Figure 6-7. UPS System - Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
80
Figure 6-8. UPS System with a Field Upgrade UPM - Common Rectifier Feed, Common Battery, Dual-Feed Configuration
81
Figure 6-9. UPS System with a Field Upgrade UPM - Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
82
Figure 6-10. Simplified Dual-Feed UPS with Maintenance Bypass Panel
83
Multiple UPS Distributed Bypass System
84
Multiple UPS Parallel System Modes
84
Normal Mode - Distributed Bypass
85
Figure 6-11. Path of Current through the Upss in Normal Mode - Distributed Bypass
85
Bypass Mode - Distributed Bypass
86
Figure 6-12. Path of Current through the Upss in Bypass Mode - Distributed Bypass
86
Battery Mode - Distributed Bypass
87
Figure 6-13. Path of Current through the Upss in Battery Mode - Distributed Bypass
87
Multiple UPS Distributed Bypass System Oneline Configurations
88
Figure 6-14. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
89
Figure 6-15. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
90
Figure 6-16. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
91
7 UPS Operating Instructions
92
UPS Controls and Indicators
92
Figure 7-1. Eaton 9395 500 Kva UPS Controls and Indicators
92
Circuit Breakers
93
Control Panel
93
Color Touchscreen Control Panel
94
Figure 7-2. Color Touchscreen Control Panel Location (Typical)
94
Using the Color Touchscreen Control Panel
95
Status Indicators
95
Figure 7-3. UPS Color Touch Screen Control Panel (Typical)
95
Using the Touch Screen
96
Table 7-1:Status Indicators
96
Figure 7-4. Parts of the Touch Screen
96
Using the Main Menu Buttons
97
Table 7-2:Security Levels and Functions
97
Figure 7-5. Sign in or Password Request Screen
97
Power Maps Screen (Online Mode)
98
Table 7-3: Display Function Menu Map
98
Figure 7-6. Home Screen
98
Figure 7-7. Main Menu and Power Maps Screen (Online Mode)
99
Figure 7-8. Output Kva Screen from Home Screen
99
Figure 7-9. Average Efficiency Screen from Home Screen
99
Power Maps Screen (Bypass Mode)
100
Command Confirmation Pop-Up
100
Figure 7-10. Consumption Screen from Home Screen
100
Figure 7-11. Bypass Screen
100
Meters Summary Screen
101
Input Meters Screen
101
Figure 7-12. Typical Command Confirmation Screen (Charger Off)
101
Figure 7-13. Meters Summary Screen
101
Figure 7-14. Input Meters Screen
102
Figure 7-15. Bypass Meters Screen
102
Figure 7-16. Output Meters Screen
102
Input Meters Detail Screen
103
Battery Meters Screens
103
Figure 7-17. Input Meters Detail Screen
103
Figure 7-18. Select Source Screen
103
Figure 7-19. Battery Meters Screen
104
Figure 7-20. Battery Log Screen
104
Figure 7-21. Battery Log Detail Screen
104
System Events Main Screen
105
User Log
105
Figure 7-22. Battery Log Summary Screen
105
Figure 7-23. System Events Screen
105
System Status Screen and Controls
106
Figure 7-24. User Log Screen
106
Figure 7-25. User Log Detail Screen
106
Figure 7-26. System Status Screen
107
Figure 7-27. Module Controls Screen
107
Figure 7-28. Module Control Detail Screen
108
Figure 7-29. Online Mode Metering Method Option Screen
108
Settings Screen
109
Configuration Options Screen
109
Figure 7-30. Bypass Mode Metering Method Option Screen
109
Figure 7-31. Settings Screen
109
Energy Advantage Architecture (EAA) Screen
110
Figure 7-32. Configuration Options Screen
110
Figure 7-33. Energy Advantage Architecture (EAA) Screen
110
Statistics Basic Screen
111
Figure 7-34. Disable ESS Screen
111
Figure 7-35. High Alert Timer Screen
111
ESS Comparison Screen
112
Figure 7-36. Statistics Basic Screen
112
Figure 7-37. Statistics Data Detail Screen
112
Figure 7-38. ESS Comparison Screen
112
UPS Module Map Screen
113
System Overview Screen
113
Figure 7-39. UPS Module Map Screen
113
Figure 7-40. System Overview Screen
113
UPS Operation Using the Color Touchscreen Control Panel
114
Starting the UPS in Online Mode
114
Starting the UPS in Bypass Mode
115
Starting the Upms
115
Starting a Single UPM
116
Enable Variable Module Management System Mode from the EEA Controls Menu
116
Disable Variable Module Management System Mode from the EEA Controls Menu
117
Start Variable Module Management System High Alert Mode from the EEA Controls Menu
117
Transfer from Normal to Bypass Mode
118
Transfer from Bypass to Normal Mode
118
Enable Energy Saver System from EAA Controls Menu
118
Disable Energy Saver System from EAA Controls Menu
119
Transfer from Energy Saver System to Bypass Mode
119
Transfer from Normal to Bypass Mode and Shut down UPS
120
Single UPM Shutdown
120
Single UPM Restart
120
UPS and Critical Load Shutdown
120
Charger Control
121
Using the UPS LOAD off
121
Using the Remote Emergency Power-Off Switch
122
Using Mechanical Bypass Switch
122
Figure 7-41. the Normal Positions of the MBS Switches and Rectifier Disconnect Switch (Must be Located in the Site Wiring)
123
Multiple UPS Distributed Bypass Operation
125
Starting the Distributed Bypass System in Normal Mode
125
Starting the Distributed Bypass System in Bypass Mode
125
Enable Variable Module Management System Mode from the EEA Controls Menu
126
Disable Variable Module Management System Mode from the EEA Controls Menu
126
How to Start High Alert Timer from the EAA Controls Menu
126
Starting the UPS Upms
126
Starting a Single UPM
127
Transfer from Normal to Bypass Mode
127
Transfer from Bypass to Normal Mode
128
Enable Energy Saver System from EAA Controls Menu
128
Disable Energy Saver System from EAA Controls Menu
128
Transfer from Energy Saver System to Bypass Mode
129
Transfer from Normal to Bypass Mode and Shut down All Upms
129
Single UPM Shutdown
129
Single UPM Restart
130
Single UPS Shutdown Using Load off
130
Single UPS Shutdown Using UPM Shutdown
131
Single UPS Restart
132
UPS and Critical Load Shutdown
133
Charger Control
133
Using the UPS LOAD off
133
Using the Remote Emergency Power-Off Switch
134
8 Communication
136
X-Slot Cards
136
Lansafe Power Management Software
137
Terminal Mode
137
Figure 8-1. Optional X-Slot Cards
137
Display UPS Control Panel
138
Event History Log
138
Building Alarm Monitoring
140
General Purpose Relay Contact
140
9 UPS Maintenance
141
Important Safety Instructions
141
Performing Preventive Maintenance
142
DAILY Maintenance
142
MONTHLY Maintenance
142
PERIODIC Maintenance
142
ANNUAL Maintenance
142
BATTERY Maintenance
142
Installing Batteries
143
Recycling the Used UPS or Batteries
143
Maintenance Training
143
10 Product Specifications
144
Model Numbers
144
Single Module Specifications
144
UPS System Input
144
UPS System Output
144
Environmental
145
11 Warranty
146
12 Installation Checklist
147
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