EWM PHOENIX 333 PROGRESS PULS forceArc - Page 6

Contents
For your safety
6 Item No.: 099-005073-EWM01
5.6.1 R10 manual remote control ..........................................................................................65
5.6.2 Manual remote control R20 ..........................................................................................66
5.6.3 R40 manual remote control ..........................................................................................66
5.7 Resetting JOBs (welding tasks) to the factory settings................................................................67
5.7.1 Resetting a single JOB .................................................................................................67
5.7.2 Resetting all JOBs ........................................................................................................67
6 Commissioning.....................................................................................................................................68
6.1 General.........................................................................................................................................68
6.2 Area of application – proper usage..............................................................................................68
6.3 Installation....................................................................................................................................68
6.4 Mains connection .........................................................................................................................68
6.5 Machine cooling ...........................................................................................................................68
6.5.1 Cooling module connection ..........................................................................................69
6.6 Workpiece lead, general ..............................................................................................................69
6.7 MIG/MAG welding........................................................................................................................70
6.7.1 Welding torch connection .............................................................................................70
6.7.2 Connection for workpiece lead .....................................................................................72
6.7.3 Fixing of the pin reel (adjustment of the pre-tensioning) ..............................................73
6.7.4 Inserting the wire spool.................................................................................................74
6.7.5 Changing the wire feed rollers......................................................................................74
6.7.6 Inching the wire electrode.............................................................................................75
6.7.7 Spool brake setting.......................................................................................................76
6.8 TIG welding..................................................................................................................................76
6.8.1 Welding torch connection .............................................................................................77
6.9 MMA welding................................................................................................................................78
6.10 Shielding gas supply ....................................................................................................................80
6.10.1 Connecting the shielding gas supply............................................................................80
6.10.2 Gas test ........................................................................................................................81
6.10.3 “Rinse tube package” function......................................................................................81
6.10.4 Setting the shielding gas quantity.................................................................................81
7 Maintenance and testing .....................................................................................................................82
7.1 General.........................................................................................................................................82
7.2 Cleaning.......................................................................................................................................82
7.3 Test ..............................................................................................................................................82
7.3.1 Test equipment.............................................................................................................82
7.3.2 Scope of the test...........................................................................................................83
7.3.3 Visual inspection...........................................................................................................83
7.3.4 Measuring the open circuit voltage...............................................................................83
7.3.5 Measurement of insulation resistance..........................................................................83
7.3.6 Measuring the leakage current (protective conductor and contact current).................84
7.3.7 Measurement of protective conductor resistance.........................................................84
7.3.8 Functional test of the welding machine ........................................................................84
7.3.9 Documentation of the test.............................................................................................84
7.4 Repair Work .................................................................................................................................85
7.5 Disposing of equipment................................................................................................................86
7.5.1 Manufacturer's declaration to the end user ..................................................................86
7.6 Meeting the requirements of RoHS..............................................................................................86
8 Warranty................................................................................................................................................87
8.1 General Validity............................................................................................................................87
8.2 Warranty Declaration ...................................................................................................................88
9 Operating problems, causes and remedies.......................................................................................89
9.1 Error messages (power source)...................................................................................................89
10 Accessories, options ...........................................................................................................................90
10.1 General accessories ....................................................................................................................90
10.2 Remote control / connection cable...............................................................................................90
10.3 Wire feed rollers...........................................................................................................................91
10.3.1 V-Nut wire conveyors....................................................................................................91