Contents
Notes on the use of these operating instructions
099-000121-EW501
29.06.2015
5.13.4 Manual remote control RTP2 19POL ........................................................................... 78
5.13.5 RTP3 spotArc 19POL manual remote control .............................................................. 78
5.13.6 Manual remote control RT AC 1 19POL ...................................................................... 78
5.13.7 Manual remote control RT PWS 1 19POL ................................................................... 79
5.13.8 Foot-operated remote control RTF1 19POL 5 M / RTF2 19POL 5 M .......................... 79
5.13.8.1 Ramp function foot-operated remote control RTF 1 / RTF 2 ........................ 80
5.14 Simultaneous welding on both sides, synchronisation types ...................................................... 81
5.14.1 Synchronisation via mains voltage (50Hz / 60Hz) ........................................................ 81
5.14.2 Synchronisation via cable (frequency 50Hz to 200Hz) ................................................ 82
5.15 Interfaces for automation ............................................................................................................. 83
5.15.1 TIG interface for mechanised welding .......................................................................... 83
5.15.2 Remote control connection socket, 19-pole ................................................................. 84
5.16 Protecting welding parameters from unauthorised access .......................................................... 85
5.17 PC interface ................................................................................................................................. 85
5.18 Machine configuration menu ........................................................................................................ 85
5.18.1 Selecting, changing and saving parameters ................................................................ 85
5.18.2 Aligning the cable resistance ........................................................................................ 90
5.18.3 Power-saving mode (Standby) ..................................................................................... 91
6 Maintenance, care and disposal ......................................................................................................... 92
6.1 General ........................................................................................................................................ 92
6.2 Maintenance work, intervals ........................................................................................................ 92
6.2.1 Daily maintenance tasks .............................................................................................. 92
6.2.1.1 Visual inspection ........................................................................................... 92
6.2.1.2 Functional test ............................................................................................... 92
6.2.2 Monthly maintenance tasks .......................................................................................... 92
6.2.2.1 Visual inspection ........................................................................................... 92
6.2.2.2 Functional test ............................................................................................... 92
6.2.3 Annual test (inspection and testing during operation) .................................................. 93
6.3 Disposing of equipment ............................................................................................................... 93
6.3.1 Manufacturer's declaration to the end user .................................................................. 93
6.4 Meeting the requirements of RoHS ............................................................................................. 93
7 Rectifying faults ................................................................................................................................... 94
7.1 Checklist for rectifying faults ........................................................................................................ 94
7.2 Warnings (power source) ............................................................................................................. 96
7.3 Error messages (power source) .................................................................................................. 97
7.4 Resetting welding parameters to the factory settings .................................................................. 99
7.5 Display machine control software version ................................................................................. 100
7.6 General operating problems ...................................................................................................... 100
7.6.1 Interface for automated welding ................................................................................. 100
7.7 Vent coolant circuit ..................................................................................................................... 101
8 Technical data .................................................................................................................................... 102
8.1 Tetrix 300 AC/DC Synergic ........................................................................................................ 102
9 Accessories ........................................................................................................................................ 103
9.1 Welding torch cooling system .................................................................................................... 103
9.2 Transport vehicle ....................................................................................................................... 103
9.3 Remote controls and accessories .............................................................................................. 103
9.4 Options ....................................................................................................................................... 103
9.5 General accessories .................................................................................................................. 104
9.6 Simultaneous welding on both sides, synchronisation types .................................................... 104
9.6.1 Synchronisation via cable (frequency 50Hz to 200Hz) .............................................. 104
9.7 Computer communication .......................................................................................................... 104
10 Appendix A ......................................................................................................................................... 105
10.1 JOB-List ..................................................................................................................................... 105
11 Appendix B ......................................................................................................................................... 109
11.1 Overview of EWM branches ...................................................................................................... 109