Fischer Panda 10000i

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General Instructions and Regulations

Seite/Page 16 - Kaptitel/Chapter 1: General Instructions and Regulations 16.1.15

1.2 Tools

These symbols are used throughout this manual to show which tool must be used for maintenance or installation.

Spanners

W.A.F X = width across flats of X mm

Hook wrench for oil filter

Screw driver, for slotted head screws and for Phillips head screws

Multimeter, multimeter with capacitor measuring unit

Socket wrench set

Hexagon socket wrench set

Main Page

Manual Vehicle Generator1
Current Revision Status2
- Table of Contents3
1 General Instructions and Regulations12
- Safety First12
- Tools16
- Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC18
- Customer Registration and Guarantee18
  - Technical Support18
  - Caution, Important Information for Start-Up18
- Safety Instructions - Safety First19
- Warning and Instruction Signs22
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe27
- When an Adult Stops Breathing28
3 Basics29
- Intended Use of the Machine29
- Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users29
- Components of the I System30
- Range of Operation31
- Panda Transport Box31
  - Bolted Fischer Panda Transport Box31
  - Fischer Panda Transport Box with Metal Tab Closure31
- Opening the MPL Sound Insulation Capsule32
  - Opening the GFK Sound Insulation Capsule33
- Transport and Loading/Unloading34
  - Transporting the Generator34
  - Loading/Unloading of the Generator34
- Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning34
4 The Panda Generator39
- Type Plate at the Generator39
- Details of Function Units45
- The Panda Icontrol2 Panel45
5 Installation Instructions53
- Personal Requirements53
- Environmental Protection55
- Placement56
  - General Instructions56
  - Preparing the Base - Placement56
  - Advice for Optimal Sound Insulation56
- Connections58
- Fuel System Installation59
  - Fischer Panda Installation Kit - Fuel System59
    - The Following Items Need to be Installed61
  - Connection of the Fuel Lines at the Tank64
  - Position of the Pre-Filter with Water Separator65
- Generator DC System Installation65
  - Connection of the Starter Battery Block65
  - How to Connect Two 12 V Batteries to a 24 V Battery Bank69
  - Connection of the Remote Control Panel - See Separate Control Panel Manual71
- Connection of Electrical Components71
  - Connection of the External Radiator72
  - Installation Pmgi Inverter - See Separate Pmgi 8000 Inverter Manual73
- Installation of the Cooling System73
  - The Cooling System / General Instructions73
  - Optionally Available Components for the Installation of the Cooling System73
- Radiator Baseplate75
  - Determining the Size of the Radiator75
  - Radiator Design76
  - Radiator Types76
  - Coolant Hoses83
  - Connection of the External Radiator84
  - Coolant Expansion Tank84
  - Installation of a Coolant Temperature Indicator84
  - Permissible Coolant Temperatures84
  - Coolant Pump84
  - Radiator Fan85
  - Anti-Freeze and Corrosion Protection85
  - Logging the Temperature Values During Initial Start-Up85
- Custom Installations86
  - External Heat Exchangers86
  - External Engine Pre-Heater86
  - Keel Cooling86
- Installation Schematics87
  - Installation for Vertical Radiator Installation87
  - Installation for Mounting the Radiator under the Vehicle88
  - Installation Schematic for Roof Mounted Radiator with Expansion Tank89
- Radiator Fan Control / Electronic Fan Control90
- Standard Fan Control for 1-Phase and 3-Phase Generators90
- Electronic Fan Control for DC Fans RE 020192
- Brief Description92
  - Function92
  - Master - Slave - Operation93
  - Function of the Clamps for the Master-Slave-Operation94
  - Remote Controlled Switching on and off of the Fan Controller94
  - 24V - Operation94
- Technical Data95
- Electronic Fan Control for Single Phase Fans PKE-2.5V_Ziehl Abegg97
  - Preset for the Use with Fischer Panda Generators97
  - Connection of the Sensor (Ziehl Abegg KTY)98
- Electronic Fan Control for Single Phase Fans Pxet6Q_Ziehl Abegg99
  - Preset for the Use with Fischer Panda Generators99
  - Connection of the Sensor (Ziehl Abegg KTY)100
- Electronic Fan Control for 3 Phase Fans PKD T5 Ziehl Abegg101
  - Configuration of the Electronic Fan Control PKD T5 for Fischer Panda Generators102
- Exhaust Installation103
- Isolation Test103
- Set into Operation104
6 Generator Operation Instruction105
- Personal Requirements105
- Hazard Notes for the Operation105
- General Operating Instruction105
- Instructions for Capacitors - Not Present at All Models107
- Checks before Start - See Remote Control Panel Data Sheet107
- Starting the Generator - See Remote Control Panel Data Sheet108
- Stopping the Generator - See Remote Control Panel Data Sheet108
7 Maintenance Instructions109
- Personal Requirements109
- Hazard Notes for the Maintenance109
- Environmental Protection111
- Maintenance Requirements111
- Maintenance Interval111
- Checking Oil-Level111
  - Refilling Oil113
  - After the Oil Level Check and Refilling the Oil113
- Replacement of Engine Oil and Engine Oil Filter113
  - After the Oil Change116
- Verifying the Starter Battery and (if Necessary) the Battery Bank116
  - Battery116
- Ventilating the Fuel System118
  - Replacement of the Fuel Filter119
    - Optional Fuel Filter with Sight Glass119
- Rreplacing the Air Filter120
  - Ventilation of the Coolant Circuit / Freshwater121
- V-Belt Replacement for the Internal Cooling Water Pump124
- Replacing the Electric Starter126
- Replacing the Injection Nozzles129
- Replacing the Glow Plugs131
- Replacing the Oil Pressure Switch134
  - Replacing the Oil Pressure Sensor (Optional Component)135
- Replacing the Stop Solenoid (Energize to Stop)136
- Replacing the Valve Cover Gasket at Kubota 02 Series140
- Replacing the Water Pump at Kubota 02 Series141
- Adjusting the Valve Clearance at Kubota 02 Series142
- Replacing the Operating Current Relays144
- Replacing the Fuses145
8 Generator Failure147
- Personal Requirements147
- Hazard Notes for the Maintenance147
- Environmental Protection149
- Tools and Measuring Instruments149
- Overloading the Generator149
- Starting Problems150
- Troubleshooting Table152
9 Tables157
- Technical Data157
- Diameter of Conduits Vehicle Generators162
- Cable Cross Section for Vehicle Generator164
- Coolant Specifications164
  - Coolant Mixture Ratio165
- Engine Oil165
  - Engine Oil Classification165
    - Operating Range165
    - Quality of Oil165
- Fuel166
Panda Icontrol2167
Current Revision Status168
Hardware168
10 Safety Instructions for the Panda Icontrol2169
- Personnel169
- Safety Instructions169
11 General Operation171
- The Panda Icontrol2 Panel171
- Starting Preparation / Checks (Daily)172
  - Marine Version172
  - Vehicle Version172
- Operation173
- Other Operating Functions181
12 Installation187
- Personnel187
  - Hazard Warnings for Installation187
- Disposal of the Components188
  - Panda Icontrol2 Panel with Installation Housing189
  - Terminal Assignments on the Panda Icontrol2 Panel189
- Dimensions190
- Wiring of the Panda Icontrol2 Controller191
  - Terminal Assignments on the Panda Icontrol2 Controller192
- Start-Up193
13 Maintenance195
- Maintenance of the Icontrol2 Controller195
  - Cleaning the Icontrol2 Controller195
- Maintenance of the Icontrol2 Remote Control Panel195
14 Warnings and Error Messages197
- Warnings197
  - Examples of Warnings on the Display197
  - Warning Messages198
- Faults198
15 Annex201
- Technical Data201
  - Technical Data for Icontrol2 Control Unit201
  - Technical Data for Icontrol2 Remote Control Panel201
16 Inverter Panda Pmgi 8000 / Pmgi 10000203
- Safety Instruction204
- Type Plate204
- Front Side/Connection Side205
  - Socket Pins of the Pmgi 8000206
- Back Side207
- Settings for the Use of Igenerators with Power Inverter208
  - Settings in the Victron VE Configure II Software - General208
    - Uninterrupted AC Power (UPS Function)208
    - Dynamic Current Limiter208
  - Settings in the Victron VE Configure II Software - Inverter209
    - Assist Current Boost Factor209
- Operation Manual210
- Status Led´s210
- Cooling of the Pmgi210
- Installation of the Pmgi211
  - Electrical Connection211
    - Connection to a System with RCD211
    - Connection to a System with Isolation Control211
- Technical Data212

Fischer Panda 10000i - Tools

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