Frick QUANTUM LX - Assembly And Maintenance Instructions Manual

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MAINTENANCE

FRICK

QUANTUM™ LX

COMPRESSOR

CONTROL PANEL

VERSION 6.0x

S90-020 M/DEC 2004

File: SERVICE MANUAL - SECTION 90

Replaces: S90-020 M/AUG 2004

Dist: 3, 3a, 3b, 3c

Main Page

Table of Contents2
Maintenance3
Maintenance5
The Quantum™ Lx Control Panel Enclosure6
Introduction to the Quantum™ Lx Control System6
Quantum™ Controller Board7
Introduction7
Troubleshooting the Quantum™ Control Panel7
General Information7
What to Do before Calling the Factory7
Replacing the Quantum™ Board7
What Should Occur When Applying Power8
What if the Operating Status Screen Is Not Shown8
Quantum™ Controller Board Pictorial9
Quantum™ Board Settings9
Processor Board Jumpers9
Communications Board Jumpers9
Tb1)9
Tb2 - Tb3)9
Quantum™ LX Flow Diagram - D.C. Voltage/Communications Harness (Special)10
Quantum™ LX Flow Diagram - D.C. Voltage/Communications Harness (Standard)11
Digital Board12
Digital Board Description12
Communications Led's12
Connections to the Quantum12
Logic Voltage (Power) LED12
Active LED13
Digital Inputs13
Digital Outputs13
Checking the Digital Inputs and Outputs14
Fuse Testing and Replacement14
Input and Output Module Testing and Replacement14
Troubleshooting an Output14
Troubleshooting an Input14
Replacing a Defective Digital Board14
Digital I/O Board #1 Pictorial15
Digital I/O Board #2 Pictorial16
Digital Board Settings17
Communications Settings17
Dipswitch Settings17
Analog Board18
Overview18
Analog Board Versions18
Analog Board Description18
Communications Led's19
Connections to the Quantum19
Logic Voltage (Power) Leds19
Active LED20
Analog Inputs20
Enahanced Analog Board Input Configuration Table20
Analog Outputs21
Troubleshooting the Analog Inputs and Outputs21
Replacing a Defective Analog Board21
Phd Vibration Analysis22
Current Transformer (Motor Amps)23
Enhanced Analog Board #1 Pictorial24
Enhanced Analog Board #2 Pictorial25
Enhanced Analog Board Settings26
Communications26
Current Transformer (CT)26
Vibration26
Dipswitch Settings (Used to Set the Board Address)26
Analog Board Comparision Chart26
Service Related Screens27
Digital Board Inputs and Outputs27
Analog Board Inputs and Outputs28
Motor Bump29
Software Maintenance30
Miscelleneous Service Screens31
About31
Maintenance32
Communications Screen33
Power Supply Identification, Adjustment and Replacement34
Identification34
Adjustment34
Replacement35
Quantum™ +5 DC Voltage Measurement Location36
Quantum™ Panel DC Power Supply Layout (Power-One)37
Quantum™ Panel DC Power Supply Layout (Condor)38
Identifying the Type of Display39
Display Replacement39
Display Assembly Component Replacement Guide39
Troubleshooting a Problem that Appears Unexplainable40
Troubleshooting Chart for Frick ® Quantum™ Control Panel41
Compressor Model Differences44
Setpoint Data Sheets45
Operating Values45
User Defined Setpoints45
Modes46
Compressor46
Capacity46
Volume46
Active Mode46
Pump46
Dual Pump Sequence46
System Status47
Trending Setup47
Maintenance48
Vibration Setpoints48
Compressor48
Motor48
Setpoints49
Capacity Control Setpoints49
Control Mode # 149
Control Mode # 249
Control Mode # 350
Control Mode # 450
Sequencing51
System 1 Setup51
System 2 Setup51
System 3 Setup51
Compressor Safeties Setpoints52
High Discharge52
Temperature52
Pressure52
Capacity Unload Assist52
High Suction Pressure52
Economizer52
Balance Piston52
Oil Log52
Main Oil Injection52
Package Safeties53
Low Oil Separator Temperature53
Low Oil Temperature53
High Oil Temperature53
Low Oil Pressure53
High Filter Pressure53
Oil53
Pull down53
Pump down53
DX Circuit53
Drive54
Name Plate54
High Motor Amps54
Low Motor Amps54
Vfd54
Condenser55
Scheduling55
PID Setup56
PID Setup57
Communications58
Auxiliary Analog Input Safeties59
Digital Input Configuration60
Digital Output Configuration60
Panel61
Panel Heater61
Permissive Start61
Remote Enable61
Run Hours61
PLC Interlock61
Input Module Capacity Mode Selection61
Calibration62
Pressure62
Temperature62
Capacity63
Volume63
Miscelleneous63
Analog Output64
Auxiliary Analogs65
Configuration66
Compressor66
Date66
Time66
Miscelleneous66
Capactiy66
Package67
Internet68
IP Data68
Email Data68
Security68
Remote Internet Access68
Session69
Service69
Motor Bump69
About69
Quantum™ Drawings70
Control Center Assemblies71
Rdb / Rwb II / Rwf / Rxf (58 - 101)71
RXF (12-50) Retrofit Mounting75
Wiring Diagrams76
Rwf76
Rwb II80
Rxf (12-50)84
Rxf (58-101)88
Rdb92
Phd96
Standard Digital I/O Board 298
Special Digital I/O Board 2100
Standard Analog I/O Board 2102
Special Analog I/O Board 2104
I/O & D.C. Power Harness106
Special Panels106
Standard Panels107
Communications Wiring Diagrams108
To Customer Remote Computer/Dcs108
Communications108
Multicompressor Sequencing (Lead-Lag)108
Point-To-Point Field Wiring Diagram109
Pressure Transducer Conversion Data110
Index112

Frick QUANTUM LX - Assembly And Maintenance Instructions Manual

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