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Fromm FS360 Series User Manual

Fromm FS360 Series
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SERVICE MANUAL FS360_EN01 Version00.doc
FROMM
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1
FROMM
Semi-Automatic
WRAPPING MACHINE
FS360 Series
SERVICE MANUAL
V01
Service Manual FS360-EN01 Version01.doc / © 06/18
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Fromm FS360 Series Specifications

General IconGeneral
Turntable Diameter1200 mm
Max. Wrapping Height1800 mm
Max. Load Weight4, 400 lbs
Film Width500 mm
Load Weight4, 400 lbs

Summary

Manufacturer and Documentation Information

FROMM Wrapping Systems Contact

Contact details for the mandatory supplier.

Manufacturer Details

Information about the machine manufacturer.

Documentation Access

How to obtain manuals and spare parts.

EC Declaration of Conformity

Product Compliance Statement

Declares product compliance with directives and standards.

Identification Plate Details

Plate Information and CE Mark

Details on the machine's identification plate, including CE mark and directives.

Machine Data and Units

Machine Identification and Units

Fields for machine identification and list of main machine units.

General Information

Machine Scope and Safety

Covers machine purpose, installation, and essential safety reading.

Warranty and Assistance

Details warranty conditions, improper use, and assistance services.

Installation Guidelines and Environment

Installation Environment and Conditions

Requirements for installation environment, temperature, and work areas.

Power Supply Requirements

Details on energy sources and power supply connections.

Machine Dimensions and Diagram

Technical Dimensions and Illustration

Table of dimensions and diagram illustrating machine measurements.

Safety Instructions

General Safety Precautions and Fire Safety

Essential safety rules, fire prevention, and actions during flooding.

Personal Safety and Prohibited Actions

Advice on clothing and forbidden actions during operation.

Prohibited Machine Operations

Forbidden Uses and Safety Device Integrity

Lists prohibited actions and stresses not bypassing safety devices.

Operational Warnings

Noise, Electrical, and Modification Warnings

Alerts on noise, electrical system hazards, and machine modifications.

Approaching Machine Dangers

Warns about dangerous situations when handling or approaching the machine.

Risk Analysis and Safety Measures

Residual Risk Identification

Analysis of risks associated with machine parts and operations.

Safety Measures and Safe Use

Lists preventive measures and instructions for safe operation.

Safety Device Checks

Initial Safety Device Verification

Procedures to verify safety devices after installation and maintenance.

Pictogram Meanings

Danger, Prohibition, and CE Mark Symbols

Explains danger signs, prohibition signs, and the CE mark.

Safety Devices on Control Panel

Control Panel Safety Components

Identifies safety devices like acoustic signal, emergency stop, and main switch.

Detailed Safety Device Descriptions

Anti-Crushing and Parachute Systems

Explains operation of anti-crushing devices and the parachute system.

Main Machine Components

Component Identification

Lists and illustrates the primary components of the FS360 machine.

Technical Specifications

Machine Performance and Conditions

Details machine specs, load capacity, environment, and electrical system.

Pallet and Colour Specifications

Specifies pallet dimensions and machine colour options.

Handling and Transport Procedures

Forklift Handling and Storage

Instructions for lifting, handling, and storing the machine.

Installation Instructions

Installation Guidelines and Environment

General guidelines for placement, operation, and installation environments.

Power Supply Requirements

Details on energy sources, cables, and power supply connections.

Column Positioning

Repositioning and Fastening Column

Steps for positioning and securing the machine's column.

Installation Error: Belt Tension

Resolving the E7 Belt Tension Error

Steps to diagnose and fix the E7 belt tension error.

Cutting Device Installation

Film Cutting Blade and Roll Assembly

Instructions for assembling the cutting device components.

First Check Procedures

Machine Start and Safety Device Checks

Verifying machine start-up and functionality of emergency/horseshoe safety devices.

Additional First Check Procedures

Safety Protections and Switch Checks

Verifying base safety devices, carriage protections, and switch operations.

Functions Control

Photocell, Carriage, and Potentiometer Checks

How to check photocell, carriage movement, and potentiometer functions.

Brake System Operation

Brake System Functions and Tension Adjustment

Explains brake system operation and stretch film tension adjustment.

Film Feed and Roller Maintenance

Film Specifications and Roller Cleaning

Details film requirements and essential rubber roller cleaning procedures.

Control Panel Overview

Panel Layout, Error Codes, and Reset

Identifies panel components, lists error codes, and explains alarm reset procedures.

Control Panel: Start and Stop Functions

Start Button Operation Modes

Explains manual and automatic operation of the start button.

Stop Button Operation Modes

Explains manual and automatic operation of the stop button.

Control Panel: Wraps, Selector, and Indicators

Reactivation, Warning Light, and Wrap Adjustments

Describes reactivation button, warning lights, and wrap adjustment potentiometers.

Automatic/Manual Mode Selector

Explains the selector for choosing wrapping modes.

Control Panel: Carriage, Speed, and Stretch Adjustments

Carriage Movement, Speed, and Stretch Control

Details controls for carriage movement, speed, and stretch film tension.

Starting and Stopping the Wrapping Cycle

Automatic Run Mode and Stop Procedures

How to start in auto mode and use the stop function with deceleration.

Error Troubleshooting

Carriage Stop, Film Break, and Emergency Button Errors

Troubleshooting for carriage stop, film breaks, and emergency button issues.

Horseshoe Operation Errors

Troubleshooting Horseshoe Start Issues

Guidance for resolving problems when the horseshoe does not start.

Machine Alarms

Alarm Codes and Visualizations

Lists alarm codes, their patterns, and visual representations of safety activations.

Alarm E1: Fault Inverter

Inverter Fault Identification and Resolution

Steps to diagnose and fix inverter faults.

Alarms E2 and E3

Film Brake and Safety Contact (Carriage) Troubleshooting

Guidance for film brake and carriage safety contact errors.

Alarms E3 and E4

Safety Contact (Base) and No Pallet Detect Troubleshooting

Guidance for base safety contact and no pallet detection errors.

Alarms E5 and E6

Safety Horseshoe and Turntable Time Out Troubleshooting

Guidance for horseshoe safety and turntable time out alarms.

Alarm E7: Belt Tension

Belt Tension Error Identification and Resolution

Steps to diagnose and fix the E7 belt tension error.

Maintenance Instructions

General Precautions and Film Residue Cleaning

Safety rules before maintenance and daily cleaning of film residue.

Maintenance Operations Schedule

Daily and Monthly Maintenance Tasks

Daily checks and monthly maintenance for turntable components.

Twice-Yearly Maintenance

Unit Checks and Lubrication

Checks for motor-reducer-belt unit, chain tension, and lubrication points.

Column and Wheel Wear Checks

Inspection of column safety belt, belt mesh, and carriage wheel wear.

Annual Maintenance

Disk, Wheel, and Sensor Adjustments

Procedures for disk, sliding wheel, and sensor bracket maintenance.

Horseshoe Component Checks

Checks for horseshoe disk wheels, rollers, and bearings.

Special Maintenance Procedures

Carriage Wheel, Belt, and Chain Replacement

Steps for replacing carriage wheels, belts, and base chains.

Horseshoe Roller and Bearing Replacement

Instructions for replacing horseshoe rollers and bearings.

Maintenance Schedule Diagram

Turntable Component Maintenance Frequency

Diagram detailing maintenance frequency for turntable parts.

Machine Decommissioning and Disposal

System Stop, Dismantling, and Scrapping

Procedures for safely stopping, dismantling, and disposing of the machine.

Warranty Conditions

Warranty Coverage and Exclusions

Details warranty period, coverage, and conditions that void the warranty.

Maintenance Costs and Servicing

Information on maintenance costs and service agreements.

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