FULTON RBC1250 - Default Chapter; Table of Contents

RB-RBC-IOMM-2015-1
Fulton Ltd
Page III
TABLE OF CONTENTS
SECTION 1 - INTRODUCTION
1.1 General 1
1.2 Product Overview 1
1.3 Technical Data 1
SECTION 2 - INSTALLATION
2.1 General 3
2.2 Pre-Installation 3
2.2.1 Siting 4
2.3 Ventilation 4
2.4 Major Components 6
2.5 Flue Outlet 7
2.6 Blowdown Valves 8
2.6.1 Main Boiler Blowdown Valve 8
2.6.2 Water Level Gauge Set (sight glass) 9
2.7 Main Steam Valve 9
2.8 Steam Safety Valve 10
2.9 Water Supply 11
2.10 Fuel Supply 12
2.10.1 Gas Supply 12
2.10.2 Oil Supply 12
2.10.3 Dual Fuel Supply 13
2.11 Electrical Requirements 13
2.12 Cleaning Steam Lines and Pressure Vessels 14
SECTION 3 - OPERATION
3.1 General 15
3.2 Controls 15
3.2.1 System Controls 15
3.2.2 Steam Pressure Controls 16
3.2.2.1 Adjusting Steam Pressure Controls 17
3.2.3 Boiler Control Panel 18
3.2.4 Burner Control Panel 21
3.3 Filling the Boiler-all models 22
3.4 Draining the Boiler 23
3.5 Boiler Start-Up (from cold)-all models 24
3.5.1 Boiler Start-Up Following Short Term Shut-Down 25
3.6 Boiler Shut-Down 25
3.6.1 Short Term Shut-Down (hours) 25
3.6.2 Medium Term Shut-Down (days) 25
3.6.3 Long Term Shut-Down (weeks) 25
3.7 InternalEconomiser(iftted) 26
SECTION 4 - MAINTENANCE
4.1 BoilerPlatform(iftted) 27
4.2 Visual Checks 28
4.3 Burner Flame Sensor Test 28
4.4 Water Level and Low Water Safety Control Procedures 29
4.4.1 Feedwater Pump Test 29
4.4.2 1st Low Water Level Check 30
4.4.3 2nd Low Water Level Check 31
4.4.4 Evaporation Check 31
4.5 Blowdown Procedures 32
4.5.1 Main Boiler Blowdown 32
4.5.2 Water Level Gauge (Sight Glass) Blowdown 33
4.6 Boiler Internal Inspection 34
4.7 Fitting New Gaskets To Boiler Inspection Holes 35
4.7.1 Important Information 35
4.7.2 Fitting Procedure 36
4.8 Front Access Door 37
4.8.1 Front Access Door Adjustment and Seal 37
4.8.2 Front Access Door Insulation 38
4.9 Feedwater Disperser 39
4.10 Service Inspection of Welded Joints (UK Only) 40
4.11 Schedule of Operator Tests and Checks 41
4.11.1 Daily 42
4.11.2 Weekly - in addition 42
4.11.3 Three Monthly - in addition 43
4.11.4 Six Monthly -i n addition 43
4.11.5 Annually - in addition 45
4.12.1 Troubleshooting - boiler 48
4.12.2 Troubleshooting - feedwater pump 50
APPENDIX A - TI SHEETS
 RBDimensions&Specication 54
 RBCDimensions&Specication 56
RB Probe Lengths 58
RBC Probe Lengths 59
Recommended Water Conditions 60
Boiler Water Sample Cooler 61
Water Level Probes 62
Auto TDS Blowdown Systems 64
Electrical diagrams supplied separately