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Global 5120 - User Manual

Global 5120
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5120
THERMOELECTRIC GENERATOR
Operating Manual
#16, 7875 - 57th Street SE
Calgary, Alberta
Canada T2C 5K7
Main: +1 403 236 5556
Fax: +1 403 236 5575
www.globalte.com
01556 REV 5

Table of Contents

Questions and Answers

  • C
    Crystal PattersonAug 5, 2025
    What to do if the Global 5120 burner does not ignite?
    • A
      ashley83Aug 5, 2025
      If the burner on your Global Portable Generator fails to ignite, there are several potential causes. It could be due to air in the fuel line, which requires purging the fuel lines. Alternatively, the gas supply pressure might be too low; ensure it's at least 69 kPa (10 psig). Other possible causes include an incorrect pressure regulator setting (adjust the pressure), a dirty fuel filter (drain the regulator sediment bowl or replace the fuel filter), a plugged orifice (replace the orifice), an incorrect air adjustment (adjust the air supply), a dirty air screen (clean the air screen), or a malfunctioning SI system (check the SI System).
  • E
    Erika SilvaAug 12, 2025
    Why is my Global Portable Generator output power or voltage too low?
    • R
      Rachel Paul DDSAug 13, 2025
      Low output power or voltage in your Global Portable Generator can stem from several issues. Check if the set-up voltage is correct for the site temperature. Ensure sufficient cooling around the fins by clearing any debris. Other causes include a dirty fuel filter (drain and clean or change the filter), a plugged orifice (change the orifice), a malfunctioning SO valve (check the SO valve), an incorrect air supply (adjust the air supply), a dirty air screen (clean the air screen), an incorrect fuel adjustment (adjust the fuel regulator), a limiter converter needing adjustment (check switch settings or the output voltage adjustment Pot), or a faulty power unit (check momentary open circuit voltage).
  • A
    Ashley PerezAug 20, 2025
    What to do if Global 5120 Portable Generator burner ignites but will not continue to burn?
    • R
      Robert TurnerAug 20, 2025
      If your Global Portable Generator's burner ignites but doesn't continue to burn, it could be caused by several factors. The supply gas pressure might be too low; ensure it's at least 69 kPa (10 psig). Another possibility is an incorrect pressure regulator setting (adjust the pressure). Other potential causes include a dirty fuel filter (drain the regulator sediment bowl or replace the fuel filter), a plugged orifice (replace the orifice), a malfunctioning SO thermocouple or SO valve (check both), an incorrect air adjustment (adjust air supply), or a dirty air screen (clean the air screen).
  • J
    Jacqueline KaneAug 27, 2025
    How to fix high output power or voltage in Global 5120?
    • W
      William FranklinAug 27, 2025
      If the output power or voltage of your Global Portable Generator is too high, this could be due to an incorrect fuel adjustment; in this case, you should lower the fuel pressure. It may also be caused by an incorrect Limiter Converter adjustment, so you should re-adjust the output voltage adjustment Pot.

Summary

Introduction

1.1 General Description and Specifications

Details the features, specifications, and capabilities of the Model 5120 Thermoelectric Generator.

Operation

2.2 Unpacking, Assembly and Mounting

Provides step-by-step instructions for unpacking, assembling, and mounting the 5120 TEG unit.

2.5 Start Up

Guides users through the procedure for starting up the 5120 TEG unit.

2.6 Evaluation

Covers how to evaluate the TEG's performance, including set-up power and voltage checks.

2.7 Customer Load Wiring

Provides instructions for correctly wiring the customer's electrical load to the TEG.

Service and Maintenance

3.1 Suggested Periodic Maintenance

Outlines recommended periodic checks and maintenance tasks for the 5120 TEG.

3.1.1 Power Check

Details the procedure for performing a power check to ensure proper Vset operation.

3.1.2 TEG Basic Service Schedule

Lists the essential basic service tasks to be performed annually on the TEG.

3.2.2 Fuel System

Details the components and service procedures for the TEG's fuel system.

3.2.5 Spark Ignition (SI) System

Describes the components, theory of operation, and maintenance of the spark ignition system.

3.3 Troubleshooting Guide

Provides a guide to diagnose and resolve common issues with the 5120 TEG.

Limiter Converter

4.2.2 Installation

Provides instructions for installing the 220 Watt L/C limiter converter onto the TEG.

Flame Arrestor Kit Installation and Operation

6.1 IMPORTANT WARNING

Provides critical warnings regarding the installation and use of the Flame Arrestor Kit.

6.3 DISASSEMBLY

Provides step-by-step instructions for disassembling the TEG to install the kit.

6.4 INSTALLATION

Provides instructions for installing the flame arrestor kit onto the TEG.

6.4.1 Install Flame Arrestor Air Intake

Details the installation of the flame arrestor for the air intake.

6.4.2 Install Flame Arrestor Stack and Thermocouple

Guides the installation of the flame arrestor stack and thermocouple.

6.5 SET-UP

Covers the setup and adjustment procedures after installing the flame arrestor kit.

Global 5120 Specifications

General IconGeneral
BrandGlobal
Model5120
CategoryPortable Generator
LanguageEnglish

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