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GREEN INSTRUMENTS Maritime G6100 - User Manual

GREEN INSTRUMENTS Maritime G6100
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G6100
Water Monitoring
System
Operation Manual
Document ID number.: 02480
Maritime

Table of Contents

Questions and Answers

Summary

Program Menu Structure

1 Introduction

1.1 About this Manual

Details on the manual's content, scope, and notes on system versions.

1.2 Inquiries and Feedback

Contact information and procedures for inquiries, feedback, and ordering spare parts.

1.3 About the System

Overview of the water monitoring system, its modules, and compliance with regulations.

2 Specifications

Water Monitoring System (WM)

Technical specifications for the Water Monitoring System, including function, display, and connections.

Sensor Modules

Specifications for various sensor modules like PAH, Turbidity, and pH/Temperature.

PAH Module - Type G6110;G6111

Specifications for the PAH Module, including legislation and measurement technology.

Turbidity Module - Type G6120

Specifications for the Turbidity Module, including measurement technology and range.

pH;Temperature Module - Type G6130

Specifications for the pH/Temperature Module, including measurement technology and range.

Sampling Systems (Optional)

Overview of optional sampling systems and their specifications.

Pressure Reduction Cabinet - WMR

Specifications for the WMR Pressure Reduction Cabinet, including equipment and materials.

Pump Cabinet - WMP

Specifications for the WMP Pump Cabinet, including equipment, lifting height, and materials.

Hose Pump Cabinet - WMPH

Specifications for the WMPH Hose Pump Cabinet, including equipment and lifting height.

Turbidity Pressure Reduction Cabinet - WMRTU

Specifications for the WMRTU Turbidity Pressure Reduction Cabinet.

3 Safety Aspects

WARNING;ATTENTION

General warnings and critical attention points for system operation and safety.

HAZARDOUS VOLTAGE!

Warning regarding high voltage and the need for proper disconnection before servicing.

CIRCUIT BREAKER!

Requirement for an external, clearly marked switch or circuit breaker for power isolation.

OVERLOAD PROTECTION!

Necessity of overcurrent protection for compliance with safety standards.

PROTECTIVE EARTH!

Requirement for the system to be connected to protective earth.

INSTALLATION AND FAULT FINDING!

Guidance that installation and fault finding should only be done by trained personnel.

EMC!

Compliance with EMC standards requires shielded connection cables for signals.

SENSOR!

Sensors must be connected before powering up; avoid interrupting connections.

Pressure!

Do not shut off pipelines during operation; depressurize before removing wetted components.

HARMFUL COMPONENTS!

Water and calibration fluids can be harmful; wear protection and consult MSDS.

RECYCLING!

Dispose of equipment according to statutory regulations.

Symbol identification!

Explanation of safety symbols used in the manual.

4 Menu Structure

Note

Instructions and figures are general and for illustration purposes only.

4.1 Home

Description of the home page buttons and accessing parameter information.

4.1.1 PAH

Details on the PAH page, its compensation, and available measurement ranges.

G6110;G6111 PAH LOW RANGE

Display of the Low Range screen for G6110/G6111 PAH sensors.

G6110;G6111 PAH HIGH RANGE

Display of the High Range screen for G6110/G6111 PAH sensors.

G6110 PAH DUAL RANGE

Procedure for calibrating dual range PAH systems and reactivating auto range.

G6111 PAH DUAL RANGE

Display of the Dual Range screen for G6111 PAH sensors.

4.1.2 Turbidity, pH;Temperature or Flow

Information on accessing Turbidity, pH/Temperature, or Flow pages and related sections.

4.2 Settings

Accessing settings, alarms, system info, setup, and logging pages.

4.2.1 Setup

Explanation of the Setup page and adjustable parameters within black boxes.

TIMER SETUP

Detailed explanation of Auto Start Delay, Flow Alarm Delay, and Flow Establish Time.

Flow Filter Time

Description of the Flow Filter Time setting for dampening flow signal fluctuations.

SIGNAL SETUP

Overview of signal setup pages for different parameters and examples.

G6110;G6111 PAH Setting Example

Details on the PAH signal setup page, including references and raw values.

Flow Setting Example

Example of a flow setting page, defining low reference and other parameters.

4.2.2 Alarms

General note on alarms and display of active/history alarms.

G6111 PAH

List of warnings and alarms specific to the G6111 PAH module.

4.2.3 External Communication Watchdog

Functionality and activation of the external communication watchdog feature.

4.2.4 Logging

Notes on logging function, SD card usage, and data export to USB.

4.2.5 IP Address Configuration

Step-by-step guide for configuring the IP address of the system.

4.2.6 Software Update

Procedure for updating the system software via a USB stick.

Note

Step 13-21 are relevant for G6110 PAH module configuration.

4.3 Trend Selection

Accessing the trend pages and displaying historical data.

4.3.1 Trend Graph

Functionality of the trend graph for viewing historical parameter data.

4.4 Run

Operation of the system control switch for pumps and valves, and alarm handling.

5 Commissioning

5.1 WM

Check points for the installation and commissioning of the WM system.

5.2 WMR

Check points for the installation and commissioning of the WMR system.

5.3 WMRTU

Check points for the installation and commissioning of the WMRTU system.

5.4 WMP

Attention points for the installation and commissioning of the WMP system.

ATTENTION

Attention points for pump Type B regarding thermal protection and operation.

5.5 WMPH

Check points for the installation and commissioning of the WMPH system.

6 Validation & Calibration

How to perform a local validation and a local calibration

Overview of sensor validation and local calibration procedures using certified standards.

System Preparation

Steps for preparing the system before validation and calibration.

6.1 Validation;Calibration of the pH Module

Procedure for validating and calibrating the pH Module.

Note

Notes on validation and calibration buffer solutions and procedure steps.

6.2 Validation;Calibration of the Turbidity Module

Procedure for validating and calibrating the Turbidity Module.

6.3 Validation;Calibration of the PAH Module

Procedure for validating and calibrating the PAH Module.

6.3.1 PAH Module Validation Methods

Description of PAH measuring and calibration chambers for validation and measurement.

Note

Notes on calibration kit contents and when PAH module calibration is required.

6.3.2 PAH Sensor Ranges

Details on the available measurement ranges for PAH sensors.

Note

Note on automatic range selection in dual range mode.

6.3.3 Before Validation;Calibration

Steps for checking the PAH sensor before validation or calibration.

ATTENTION

Attention regarding cleaning of PAH components and handling of calibration liquids.

VALIDATION;CALIBRATION LIQUID SELECTION

Table detailing calibration and validation liquid selections for different module types.

Table 6-1: Validation;Calibration Liquid Selection

Table showing calibration and validation liquid volumes for various PAH module types.

Table 6-2: Validation Tolerance Table

Table specifying validation tolerance ranges for different standard concentrations.

ATTENTION

Attention about UV light degrading PAH calibration liquid.

6.3.4 Validation of G6110 PAH Module

Procedure for validating the G6110 PAH Module.

6.3.5 Validation of G6111 PAH Module

Procedure for validating the G6111 PAH Module.

6.4 Calibration of the PAH Module

Procedure for calibrating the PAH Module.

ATTENTION

Attention regarding UV light degrading PAH calibration liquid.

Note

Notes on PAH calibration chamber usage.

Table 6-3: Validation;Calibration Liquid Selection

Table showing calibration liquid volumes for various PAH module types.

6.4.1 Storing a Calibration Point of G6110 PAH Module

Procedure for storing a calibration point for the G6110 PAH Module.

6.4.2 Storing a Calibration Point of G6111 PAH Module

Procedure for storing a calibration point for the G6111 PAH Module.

6.4.3 Factory Calibration

Information on periodic factory calibration for PAH sensors and its importance.

ATTENTION

Attention regarding overdue factory calibration affecting system compliance.

7 Services

7.1 Factory Calibration & Sensor Replacement

Information on factory calibration and sensor replacement services.

7.1.1 G6110 PAH

Procedure for returning G6110 PAH sensor for factory check and calibration.

ATTENTION

Attention on consequences of failing to react to service interval requirements.

7.1.2 G6111 PAH

Scheduling sensor replacement and factory calibration for G6111 PAH.

ATTENTION

Attention about consequences of not adhering to service intervals for sensors.

7.1.3 Turbidity

Details on factory calibration for the Turbidity Module upon request.

7.1.4 PH;Temperature

Details on factory calibration for the PH/Temperature Module upon request.

8 Routine Maintenance

WARNING;ATTENTION

Warnings and attention points regarding routine maintenance tasks.

Note

Notes on maintenance intervals and system-specific adjustments.

Planned Maintenance Program

Table outlining the planned maintenance schedule for various sensor modules.

G6111 PAH sensor

Maintenance tasks for the G6111 PAH sensor, including visual checks and calibration.

G6120 Turbidity sensor

Maintenance tasks for the G6120 Turbidity sensor, including validation and replacement.

G6130 pH;Temp sensor

Maintenance for the G6130 pH/Temp sensor.

WMP pump Type A

Maintenance procedures for WMP pump Type A, including impeller and seal replacement.

WMP pump Type B

Maintenance procedures for WMP pump Type B, including impeller and seal checks.

WMPH pump

Maintenance for WMPH pump, including hose and valve checks.

Pressure Reduction valve

Maintenance for pressure reduction valves, including function test and replacement.

Pressure Holding;Relief valve

Maintenance for pressure holding/relief valves, including function test and replacement.

Water Filter

Maintenance for the water filter, including checks, cleaning, and replacement.

8.1 Inspection & Cleaning

General guidelines for inspecting and cleaning system components.

8.1.1 General Notes

General notes on routine maintenance, visual inspection, and sensor validation.

8.1.2 WM

Inspection and cleaning procedures for the WM system's PAH components.

TURBIDITY

Cleaning procedures for the Turbidity Module's optical parts and chamber.

PH;TEMPERATURE

Cleaning procedures for the pH electrode and measuring chamber.

8.1.3 WMP

Inspection of WMP pump impeller and end cover for wear and tear.

8.1.4 WMPH

Checking WMPH pump pressure and lubrication for optimal lifetime.

9 Expected Lifetime

Note

Factors influencing system and component lifetime.

9.1 PAH

Expected lifetime of PAH sensors, limited by internal light source.

9.1.1 G6110 PAH

Lifetime of G6110 PAH sensor is limited by internal light source, requiring factory replacement.

ATTENTION

Attention on consequences of failing to react to service interval requirements.

9.1.2 G6111 PAH

Lifetime of G6111 PAH sensor limited by light source; schedule replacement in advance.

9.2 Turbidity

Expected lifetime of Turbidity Sensor, mainly limited by the light source.

9.3 pH;Temperature

Expected lifetime of pH/temperature sensor, limited by the electrode.

9.4 Impeller Pump

Factors affecting impeller pump lifetime, including operational conditions and maintenance.

ATTENTION

Attention on air and particles reducing pump lifetime and specific scenarios.

9.5 Hose Pump

Factors affecting hose pump lifetime, including pressure, cavitation, and lubrication.

10 Storage & Handling

Note

Guidelines for handling and storage of the system.

10.1 Storage

Recommended ambient temperature and humidity for system storage.

10.2 Long term inactivity

Procedures for system inactivity, including spare parts and preparation for reuse.

10.3 Impeller Pump

Considerations for storing impeller pumps to prevent sticking and maintain flexibility.

10.4 pH Electrode

Requirements for pH electrode calibration after storage.

10.5 Calibration Kit

Storage recommendations and expiration of calibration liquids.

11 Return of Equipment

Note

Coordination with manufacturer for equipment return and cleaning requirements.

IMPORTANT

Marking equipment with serial number and filling out a return form.

12 Troubleshooting

Note

Notes on troubleshooting procedures, PI diagrams, and safety precautions.

12.1 General

General troubleshooting table for common issues like flow alarms, low flow, and pump failure.

12.2 PAH

Notes on PAH module interaction, diagnostics, and serial number dependencies.

Table 12-1: Analog Diagnostic Table - G6111 PAH Sensor

Table of analog diagnostic readings for G6111 PAH sensor.

Table 12-2: Alarm Handling Table - G6111 PAH Sensor

Table of alarm codes and solutions for G6111 PAH sensor.

Cleaning guide for G6110 PAH measuring chamber

Detailed cleaning guide for the G6110 PAH measuring chamber.

Cleaning guide for G6111 PAH measuring chamber

Detailed cleaning guide for the G6111 PAH measuring chamber.

12.3 PH;Temperature

Procedure for resetting calibration offset for pH sensor.

Example 1: pH Negative offset - Reading Too Low

Example procedure for correcting negative pH offset readings.

Example 2: pH Positive Offset - Reading Too High

Example procedure for correcting positive pH offset readings.

13 Spare Parts

WMR;WMP;WMPH;TYPE A

List of spare parts for WMR, WMP, WMPH Type A pumps.

WMR;WMP;WMPH;TYPE B

List of spare parts for WMR, WMP, WMPH Type B pumps.

WMR;WMP;WMPH;TYPE B

List of spare parts for WMR, WMP, WMPH Type B, including pump components.

WM

List of spare parts for the WM system, including switches and sensors.

WM

List of spare parts for WM system, including flow sensors and converters.

WM

List of spare parts for WM system, including valves, power supplies, and fuses.

WM

List of spare parts for WM system, including modules and HMI display.

G6110 PAH Module

List of spare parts for the G6110 PAH Module.

G6110 PAH Module

List of spare parts for G6110 PAH Module, including chambers and tools.

G6111 PAH Module

List of spare parts for the G6111 PAH Module.

G6111 PAH Module

List of spare parts for G6111 PAH Module, including chambers and O-rings.

Turbidity Module

List of spare parts for the Turbidity Module.

Turbidity Module

List of spare parts for the Turbidity Module, including emitters, receivers, and wiper units.

PH Module

List of spare parts for the PH Module.

Calibration Kit

List of components for the Calibration Kit.

G6100 Calibration Kit

List of G6100 Calibration Kits and their contents.

G6100 Calibration Kit

List of G6100 Calibration Kit refills and contents.

G6111 Calibration Kit

List of G6111 Calibration Kits and their contents.

G6111 Calibration Kit

List of G6111 Calibration Kit refills and their contents.

Calibration Kit

List of individual calibration kit components.

Spare Parts Kits

Recommended spare parts kits for WM and WMP Type A systems.

14 Maintenance Instructions

MI6100-0001

Instruction for Turbidity Wiper Blade Replacement.

MI6100-0002

Instruction for Turbidity Light Source Replacement.

MI6100-0003

Instruction for Turbidity O-ring Replacement.

MI6100-0004

Instruction for Turbidity Wiper Unit Replacement.

MI6100-0005

Instruction for Turbidity Analyzer Replacement.

MI6100-0007

Instruction for pH Electrode Replacement.

MI6100-0008

Instruction for Pressure Reduction and Holding/Relief Valve Replacement.

MI6100-0009

Instruction for Pressure Reduction Valve Function Test.

MI6100-0010

Instruction for Pressure Holding/Relief Valve Function Test.

MI6100-0011

Instruction for Pump Impeller & End Cover Replacement (Type A).

MI6100-0012

Instruction for Pump Shaft Seal Replacement (Type A).

MI6100-0013

Instruction for pH Sensor Replacement.

MI6100-0014

Instruction for Hose Pump cleaning or replacement.

MI6100-0015

Instruction for Pump Impeller Replacement (Type B).

MI6100-0016

Instruction for Mechanical Seal Replacement (Type B).

MI6100-0017

Instruction for PAH Chamber Replacement.

MI6100-0021

Instruction for Pump Type B version 2 Replacement.

B. Assembly of the new Pump

Steps for assembling the new pump, including tube and wire connections.

MI6100-0022

Instruction for Pump Type B mechanical seals & leakage check.

Summary

Program Menu Structure

1 Introduction

1.1 About this Manual

Details on the manual's content, scope, and notes on system versions.

1.2 Inquiries and Feedback

Contact information and procedures for inquiries, feedback, and ordering spare parts.

1.3 About the System

Overview of the water monitoring system, its modules, and compliance with regulations.

2 Specifications

Water Monitoring System (WM)

Technical specifications for the Water Monitoring System, including function, display, and connections.

Sensor Modules

Specifications for various sensor modules like PAH, Turbidity, and pH/Temperature.

PAH Module - Type G6110;G6111

Specifications for the PAH Module, including legislation and measurement technology.

Turbidity Module - Type G6120

Specifications for the Turbidity Module, including measurement technology and range.

pH;Temperature Module - Type G6130

Specifications for the pH/Temperature Module, including measurement technology and range.

Sampling Systems (Optional)

Overview of optional sampling systems and their specifications.

Pressure Reduction Cabinet - WMR

Specifications for the WMR Pressure Reduction Cabinet, including equipment and materials.

Pump Cabinet - WMP

Specifications for the WMP Pump Cabinet, including equipment, lifting height, and materials.

Hose Pump Cabinet - WMPH

Specifications for the WMPH Hose Pump Cabinet, including equipment and lifting height.

Turbidity Pressure Reduction Cabinet - WMRTU

Specifications for the WMRTU Turbidity Pressure Reduction Cabinet.

3 Safety Aspects

WARNING;ATTENTION

General warnings and critical attention points for system operation and safety.

HAZARDOUS VOLTAGE!

Warning regarding high voltage and the need for proper disconnection before servicing.

CIRCUIT BREAKER!

Requirement for an external, clearly marked switch or circuit breaker for power isolation.

OVERLOAD PROTECTION!

Necessity of overcurrent protection for compliance with safety standards.

PROTECTIVE EARTH!

Requirement for the system to be connected to protective earth.

INSTALLATION AND FAULT FINDING!

Guidance that installation and fault finding should only be done by trained personnel.

EMC!

Compliance with EMC standards requires shielded connection cables for signals.

SENSOR!

Sensors must be connected before powering up; avoid interrupting connections.

Pressure!

Do not shut off pipelines during operation; depressurize before removing wetted components.

HARMFUL COMPONENTS!

Water and calibration fluids can be harmful; wear protection and consult MSDS.

RECYCLING!

Dispose of equipment according to statutory regulations.

Symbol identification!

Explanation of safety symbols used in the manual.

4 Menu Structure

Note

Instructions and figures are general and for illustration purposes only.

4.1 Home

Description of the home page buttons and accessing parameter information.

4.1.1 PAH

Details on the PAH page, its compensation, and available measurement ranges.

G6110;G6111 PAH LOW RANGE

Display of the Low Range screen for G6110/G6111 PAH sensors.

G6110;G6111 PAH HIGH RANGE

Display of the High Range screen for G6110/G6111 PAH sensors.

G6110 PAH DUAL RANGE

Procedure for calibrating dual range PAH systems and reactivating auto range.

G6111 PAH DUAL RANGE

Display of the Dual Range screen for G6111 PAH sensors.

4.1.2 Turbidity, pH;Temperature or Flow

Information on accessing Turbidity, pH/Temperature, or Flow pages and related sections.

4.2 Settings

Accessing settings, alarms, system info, setup, and logging pages.

4.2.1 Setup

Explanation of the Setup page and adjustable parameters within black boxes.

TIMER SETUP

Detailed explanation of Auto Start Delay, Flow Alarm Delay, and Flow Establish Time.

Flow Filter Time

Description of the Flow Filter Time setting for dampening flow signal fluctuations.

SIGNAL SETUP

Overview of signal setup pages for different parameters and examples.

G6110;G6111 PAH Setting Example

Details on the PAH signal setup page, including references and raw values.

Flow Setting Example

Example of a flow setting page, defining low reference and other parameters.

4.2.2 Alarms

General note on alarms and display of active/history alarms.

G6111 PAH

List of warnings and alarms specific to the G6111 PAH module.

4.2.3 External Communication Watchdog

Functionality and activation of the external communication watchdog feature.

4.2.4 Logging

Notes on logging function, SD card usage, and data export to USB.

4.2.5 IP Address Configuration

Step-by-step guide for configuring the IP address of the system.

4.2.6 Software Update

Procedure for updating the system software via a USB stick.

Note

Step 13-21 are relevant for G6110 PAH module configuration.

4.3 Trend Selection

Accessing the trend pages and displaying historical data.

4.3.1 Trend Graph

Functionality of the trend graph for viewing historical parameter data.

4.4 Run

Operation of the system control switch for pumps and valves, and alarm handling.

5 Commissioning

5.1 WM

Check points for the installation and commissioning of the WM system.

5.2 WMR

Check points for the installation and commissioning of the WMR system.

5.3 WMRTU

Check points for the installation and commissioning of the WMRTU system.

5.4 WMP

Attention points for the installation and commissioning of the WMP system.

ATTENTION

Attention points for pump Type B regarding thermal protection and operation.

5.5 WMPH

Check points for the installation and commissioning of the WMPH system.

6 Validation & Calibration

How to perform a local validation and a local calibration

Overview of sensor validation and local calibration procedures using certified standards.

System Preparation

Steps for preparing the system before validation and calibration.

6.1 Validation;Calibration of the pH Module

Procedure for validating and calibrating the pH Module.

Note

Notes on validation and calibration buffer solutions and procedure steps.

6.2 Validation;Calibration of the Turbidity Module

Procedure for validating and calibrating the Turbidity Module.

6.3 Validation;Calibration of the PAH Module

Procedure for validating and calibrating the PAH Module.

6.3.1 PAH Module Validation Methods

Description of PAH measuring and calibration chambers for validation and measurement.

Note

Notes on calibration kit contents and when PAH module calibration is required.

6.3.2 PAH Sensor Ranges

Details on the available measurement ranges for PAH sensors.

Note

Note on automatic range selection in dual range mode.

6.3.3 Before Validation;Calibration

Steps for checking the PAH sensor before validation or calibration.

ATTENTION

Attention regarding cleaning of PAH components and handling of calibration liquids.

VALIDATION;CALIBRATION LIQUID SELECTION

Table detailing calibration and validation liquid selections for different module types.

Table 6-1: Validation;Calibration Liquid Selection

Table showing calibration and validation liquid volumes for various PAH module types.

Table 6-2: Validation Tolerance Table

Table specifying validation tolerance ranges for different standard concentrations.

ATTENTION

Attention about UV light degrading PAH calibration liquid.

6.3.4 Validation of G6110 PAH Module

Procedure for validating the G6110 PAH Module.

6.3.5 Validation of G6111 PAH Module

Procedure for validating the G6111 PAH Module.

6.4 Calibration of the PAH Module

Procedure for calibrating the PAH Module.

ATTENTION

Attention regarding UV light degrading PAH calibration liquid.

Note

Notes on PAH calibration chamber usage.

Table 6-3: Validation;Calibration Liquid Selection

Table showing calibration liquid volumes for various PAH module types.

6.4.1 Storing a Calibration Point of G6110 PAH Module

Procedure for storing a calibration point for the G6110 PAH Module.

6.4.2 Storing a Calibration Point of G6111 PAH Module

Procedure for storing a calibration point for the G6111 PAH Module.

6.4.3 Factory Calibration

Information on periodic factory calibration for PAH sensors and its importance.

ATTENTION

Attention regarding overdue factory calibration affecting system compliance.

7 Services

7.1 Factory Calibration & Sensor Replacement

Information on factory calibration and sensor replacement services.

7.1.1 G6110 PAH

Procedure for returning G6110 PAH sensor for factory check and calibration.

ATTENTION

Attention on consequences of failing to react to service interval requirements.

7.1.2 G6111 PAH

Scheduling sensor replacement and factory calibration for G6111 PAH.

ATTENTION

Attention about consequences of not adhering to service intervals for sensors.

7.1.3 Turbidity

Details on factory calibration for the Turbidity Module upon request.

7.1.4 PH;Temperature

Details on factory calibration for the PH/Temperature Module upon request.

8 Routine Maintenance

WARNING;ATTENTION

Warnings and attention points regarding routine maintenance tasks.

Note

Notes on maintenance intervals and system-specific adjustments.

Planned Maintenance Program

Table outlining the planned maintenance schedule for various sensor modules.

G6111 PAH sensor

Maintenance tasks for the G6111 PAH sensor, including visual checks and calibration.

G6120 Turbidity sensor

Maintenance tasks for the G6120 Turbidity sensor, including validation and replacement.

G6130 pH;Temp sensor

Maintenance for the G6130 pH/Temp sensor.

WMP pump Type A

Maintenance procedures for WMP pump Type A, including impeller and seal replacement.

WMP pump Type B

Maintenance procedures for WMP pump Type B, including impeller and seal checks.

WMPH pump

Maintenance for WMPH pump, including hose and valve checks.

Pressure Reduction valve

Maintenance for pressure reduction valves, including function test and replacement.

Pressure Holding;Relief valve

Maintenance for pressure holding/relief valves, including function test and replacement.

Water Filter

Maintenance for the water filter, including checks, cleaning, and replacement.

8.1 Inspection & Cleaning

General guidelines for inspecting and cleaning system components.

8.1.1 General Notes

General notes on routine maintenance, visual inspection, and sensor validation.

8.1.2 WM

Inspection and cleaning procedures for the WM system's PAH components.

TURBIDITY

Cleaning procedures for the Turbidity Module's optical parts and chamber.

PH;TEMPERATURE

Cleaning procedures for the pH electrode and measuring chamber.

8.1.3 WMP

Inspection of WMP pump impeller and end cover for wear and tear.

8.1.4 WMPH

Checking WMPH pump pressure and lubrication for optimal lifetime.

9 Expected Lifetime

Note

Factors influencing system and component lifetime.

9.1 PAH

Expected lifetime of PAH sensors, limited by internal light source.

9.1.1 G6110 PAH

Lifetime of G6110 PAH sensor is limited by internal light source, requiring factory replacement.

ATTENTION

Attention on consequences of failing to react to service interval requirements.

9.1.2 G6111 PAH

Lifetime of G6111 PAH sensor limited by light source; schedule replacement in advance.

9.2 Turbidity

Expected lifetime of Turbidity Sensor, mainly limited by the light source.

9.3 pH;Temperature

Expected lifetime of pH/temperature sensor, limited by the electrode.

9.4 Impeller Pump

Factors affecting impeller pump lifetime, including operational conditions and maintenance.

ATTENTION

Attention on air and particles reducing pump lifetime and specific scenarios.

9.5 Hose Pump

Factors affecting hose pump lifetime, including pressure, cavitation, and lubrication.

10 Storage & Handling

Note

Guidelines for handling and storage of the system.

10.1 Storage

Recommended ambient temperature and humidity for system storage.

10.2 Long term inactivity

Procedures for system inactivity, including spare parts and preparation for reuse.

10.3 Impeller Pump

Considerations for storing impeller pumps to prevent sticking and maintain flexibility.

10.4 pH Electrode

Requirements for pH electrode calibration after storage.

10.5 Calibration Kit

Storage recommendations and expiration of calibration liquids.

11 Return of Equipment

Note

Coordination with manufacturer for equipment return and cleaning requirements.

IMPORTANT

Marking equipment with serial number and filling out a return form.

12 Troubleshooting

Note

Notes on troubleshooting procedures, PI diagrams, and safety precautions.

12.1 General

General troubleshooting table for common issues like flow alarms, low flow, and pump failure.

12.2 PAH

Notes on PAH module interaction, diagnostics, and serial number dependencies.

Table 12-1: Analog Diagnostic Table - G6111 PAH Sensor

Table of analog diagnostic readings for G6111 PAH sensor.

Table 12-2: Alarm Handling Table - G6111 PAH Sensor

Table of alarm codes and solutions for G6111 PAH sensor.

Cleaning guide for G6110 PAH measuring chamber

Detailed cleaning guide for the G6110 PAH measuring chamber.

Cleaning guide for G6111 PAH measuring chamber

Detailed cleaning guide for the G6111 PAH measuring chamber.

12.3 PH;Temperature

Procedure for resetting calibration offset for pH sensor.

Example 1: pH Negative offset - Reading Too Low

Example procedure for correcting negative pH offset readings.

Example 2: pH Positive Offset - Reading Too High

Example procedure for correcting positive pH offset readings.

13 Spare Parts

WMR;WMP;WMPH;TYPE A

List of spare parts for WMR, WMP, WMPH Type A pumps.

WMR;WMP;WMPH;TYPE B

List of spare parts for WMR, WMP, WMPH Type B pumps.

WMR;WMP;WMPH;TYPE B

List of spare parts for WMR, WMP, WMPH Type B, including pump components.

WM

List of spare parts for the WM system, including switches and sensors.

WM

List of spare parts for WM system, including flow sensors and converters.

WM

List of spare parts for WM system, including valves, power supplies, and fuses.

WM

List of spare parts for WM system, including modules and HMI display.

G6110 PAH Module

List of spare parts for the G6110 PAH Module.

G6110 PAH Module

List of spare parts for G6110 PAH Module, including chambers and tools.

G6111 PAH Module

List of spare parts for the G6111 PAH Module.

G6111 PAH Module

List of spare parts for G6111 PAH Module, including chambers and O-rings.

Turbidity Module

List of spare parts for the Turbidity Module.

Turbidity Module

List of spare parts for the Turbidity Module, including emitters, receivers, and wiper units.

PH Module

List of spare parts for the PH Module.

Calibration Kit

List of components for the Calibration Kit.

G6100 Calibration Kit

List of G6100 Calibration Kits and their contents.

G6100 Calibration Kit

List of G6100 Calibration Kit refills and contents.

G6111 Calibration Kit

List of G6111 Calibration Kits and their contents.

G6111 Calibration Kit

List of G6111 Calibration Kit refills and their contents.

Calibration Kit

List of individual calibration kit components.

Spare Parts Kits

Recommended spare parts kits for WM and WMP Type A systems.

14 Maintenance Instructions

MI6100-0001

Instruction for Turbidity Wiper Blade Replacement.

MI6100-0002

Instruction for Turbidity Light Source Replacement.

MI6100-0003

Instruction for Turbidity O-ring Replacement.

MI6100-0004

Instruction for Turbidity Wiper Unit Replacement.

MI6100-0005

Instruction for Turbidity Analyzer Replacement.

MI6100-0007

Instruction for pH Electrode Replacement.

MI6100-0008

Instruction for Pressure Reduction and Holding/Relief Valve Replacement.

MI6100-0009

Instruction for Pressure Reduction Valve Function Test.

MI6100-0010

Instruction for Pressure Holding/Relief Valve Function Test.

MI6100-0011

Instruction for Pump Impeller & End Cover Replacement (Type A).

MI6100-0012

Instruction for Pump Shaft Seal Replacement (Type A).

MI6100-0013

Instruction for pH Sensor Replacement.

MI6100-0014

Instruction for Hose Pump cleaning or replacement.

MI6100-0015

Instruction for Pump Impeller Replacement (Type B).

MI6100-0016

Instruction for Mechanical Seal Replacement (Type B).

MI6100-0017

Instruction for PAH Chamber Replacement.

MI6100-0021

Instruction for Pump Type B version 2 Replacement.

B. Assembly of the new Pump

Steps for assembling the new pump, including tube and wire connections.

MI6100-0022

Instruction for Pump Type B mechanical seals & leakage check.

GREEN INSTRUMENTS Maritime G6100 Specifications

General IconGeneral
BrandGREEN INSTRUMENTS
ModelMaritime G6100
CategoryMeasuring Instruments
LanguageEnglish

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