Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy
........................................... 2
Identification
................................................... 3
Controls & Components
................................. 4
Machine Data Sheet
...................................... 5
SECTION 1: SAFETY
....................................... 7
Safety Instructions for Machinery
.................. 7
Additional Safety for Shapers
........................ 9
SECTION 2: POWER SUPPLY
...................... 10
SECTION 3: SETUP
....................................... 12
Needed for Setup
......................................... 12
Unpacking
.................................................... 12
Hardware Recognition Chart
....................... 13
Inventory
...................................................... 14
Cleanup
........................................................ 15
Site Considerations
...................................... 16
Assembly
..................................................... 17
Spindle
......................................................... 19
Table Inserts
................................................ 20
Extension Wing
............................................ 21
Fence Assembly
.......................................... 22
Safety Guard
................................................ 23
Hold-Downs
................................................. 24
Dust Collection
............................................. 25
Test Run
...................................................... 26
SECTION 4: OPERATIONS
........................... 27
Operation Overview
..................................... 27
Disabling & Locking Switch.......................... 28
Workpiece Inspection................................... 28
Changing Cutter Rotation
............................ 29
Speed Changes
........................................... 29
Cutter Installation
......................................... 30
Spindle Height.............................................. 30
Fence Adjustment
........................................ 31
Safety Guard Adjustment
............................. 31
Straight Shaping
.......................................... 32
Shaping Small Stock
.................................... 34
Rub Collars
.................................................. 34
Irregular Shaping
......................................... 35
Pattern Work
................................................ 37
SECTION 5: ACCESSORIES
......................... 38
SECTION 6: MAINTENANCE
......................... 41
Schedule
...................................................... 41
Cleaning & Protecting
.................................. 41
Lubrication
................................................... 42
Spindle Bearings
.......................................... 42
V-Belt Tension & Replacement.................... 43
SECTION 7: SERVICE
................................... 44
Troubleshooting
........................................... 44
Table Insert Adjustment
............................... 46
Fence Board Alignment
............................... 47
Truing Fence
................................................ 47
Pulley Alignment
.......................................... 48
Gib Adjustment
............................................ 49
SECTION 8: WIRING
...................................... 51
Wiring Safety Instructions
............................ 51
Wiring Diagram
............................................ 52
SECTION 9: PARTS
....................................... 53
Stand & Table
.............................................. 53
Motor & Handwheel
..................................... 55
Spindle
......................................................... 57
Safety Guard
................................................ 59
Fence
........................................................... 60
Miter Gauge
................................................. 61
Labels & Cosmetics
..................................... 62
WARRANTY & RETURNS
............................. 65