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Hammer HS 950 User Manual

Hammer HS 950
60 pages
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User manual
Edge sanders
HS 950
(Translation)
Keep this manual handy and in good condition for continual reference!
Dok.ID: 504032-901_02 • Englisch • 2019-01-24
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Table of Contents

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Hammer HS 950 Specifications

General IconGeneral
BrandHammer
ModelHS 950
CategorySander
LanguageEnglish

Summary

General Machine Information

Symbol Legend

Explains safety symbols used throughout the manual to highlight important instructions.

Manual Usage Guidelines

Provides instructions on how to properly read and utilize the user manual for safe operation.

Liability and Warranty Terms

Details manufacturer liability and warranty conditions applicable to the machine.

Copyright and Usage Rights

Outlines copyright restrictions and usage permissions for the manual's content.

Warranty Information

Informs users about the warranty period and where to find detailed warranty information.

Genuine Spare Parts

Warns against using non-genuine parts and advises using only manufacturer-approved spares.

Machine Disposal Instructions

Provides guidance on how to dispose of the machine and its components responsibly.

Machine Safety Guidelines

Intended Use of the Machine

Defines the machine's proper application and warns against misuse to ensure safety.

Manual Content Overview

Emphasizes the necessity of reading and understanding the entire manual before operation.

Prohibition of Machine Modifications

Strictly prohibits any alterations or modifications to the machine without manufacturer consent.

Operator Responsibilities

Details the operator's duties concerning machine safety, maintenance, and compliance.

Personnel Requirements

Specifies qualifications, training, and requirements for personnel operating the machine.

General Work Safety

Provides general safety advice to prevent injuries and material damage during work.

Personal Protective Equipment (PPE)

Lists the mandatory personal protective equipment required for safe machine operation.

Machine Hazard Identification

Highlights potential machine hazards, particularly electrical risks and safety measures.

Other Operational Risks

Identifies additional risks such as workpiece jamming, crushing, and noise exposure.

Declaration of Conformity

EC Declaration of Conformity

Statement confirming the machine's design and construction comply with EC safety requirements.

Technical Specifications

Dimensions and Weight

Provides key physical dimensions and the weight of the machine and its packaging.

Electrical Connection Requirements

Details the specifications and safety requirements for connecting the machine to power.

Drive Motor Specifications

Lists the technical details of the machine's drive motor, including voltage and power.

Noise Emission Levels

Presents noise emission values and recommends hearing protection for operators.

Particle Emission Standards

States compliance with dust reduction standards and requirements for dust extraction.

Chip Extraction Specifications

Defines the requirements for the vacuum system and extraction connection.

Operation and Storage Conditions

Specifies the recommended ambient temperatures and humidity for operation and storage.

Sanding Unit Details

Lists specifications for the sanding belt, roller, and oscillation mechanism.

Setting Up the Machine

Machine Overview

Identifies the main components and parts of the edge sander using a diagram.

Understanding the Data Plate

Explains the various specifications and information displayed on the machine's data plate.

Safety Devices Identification

Describes essential safety features such as the rear cover and infeed fence.

Operation and Display Elements

Details the function of controls, levers, scales, and buttons on the machine.

Transport, Packaging, and Storage

Transport Safety Instructions

Provides critical safety guidelines to prevent injury and damage during transport.

Machine Transport Procedures

Outlines methods and precautions for safely transporting the machine.

Transport Locking Device

Explains how to use transport brackets to secure the machine for shipping.

Transporting with a Crane

Details the correct procedure for lifting and moving the machine using a crane.

Transport with Forklift Truck

Describes the safe method for transporting the machine using a forklift truck.

Transport with Pallet Jack

Provides instructions on how to move the machine using a pallet jack.

Shipment Inspection

Guides on inspecting the machine upon arrival for completeness and damage.

Packaging Disposal and Reuse

Advises on environmentally friendly disposal or recycling of packaging materials.

Machine Storage Conditions

Specifies the required conditions and precautions for storing the machine properly.

Setup and Installation

Setup and Installation Safety

Crucial safety instructions to follow during machine setup and installation.

Site Setup Requirements

Details the necessary environmental and spatial requirements for the installation site.

Machine Assembly Steps

Provides a comprehensive guide for assembling the main components of the machine.

Assembling the Machine Frame

Step-by-step instructions for assembling the primary frame structure of the sander.

Adjustment Handle Assembly

Guides on installing the adjustment handle and oscillating range adjustment clamp.

Rear Cover Abrasive Belt Assembly

Instructions for fitting the protective rear cover for the abrasive belt.

Infeed Fence Installation

Details the procedure for installing the infeed fence component.

Side Working Table Setup

Instructions for fitting and setting the side working table for various operations.

Setting Side Working Table Distance

Adjusts the distance between the sanding roller and the side working table.

Setting 90° Angle for Roller to Side Table

Aligns the sanding roller perpendicular to the side working table for precise operation.

Setting Angle B for Roller to Side Table

Aligns the sanding roller relative to the side table based on Angle B measurement.

Chip Extraction Connection

Explains how to correctly connect the dust extraction system for efficient chip removal.

Electrical Connection Safety

Details electrical connection requirements and safety precautions for power hookup.

Adjustments and Preparations

Adjustment Safety Instructions

Safety precautions to be observed when performing adjustments and preparations.

Sanding Belt Handling

General information and warnings related to the proper use and care of sanding belts.

Using Appropriate Sanding Belts

Guidance on selecting and using the correct sanding belts for the machine.

Sanding Belt Storage

Provides instructions for storing sanding belts under optimal conditions.

Fitting the Sanding Belt

Step-by-step instructions for correctly installing a sanding belt onto the machine.

Centering Sanding Belt Height

Details how to center the sanding belt using height adjustment mechanisms.

Working/Additional Table Height Adjustment

Procedures for adjusting the height of the main and additional work tables.

Sanding Unit Angle Adjustment

Instructions on how to adjust the tilt angle of the sanding unit from 0° to 90°.

Sanding Belt Oscillation Control

Guides on switching the sanding belt oscillation feature on and off.

Extending Machining Area

Methods for enlarging the grinding surface to accommodate long workpieces.

Machine Operation

Operation Safety Instructions

Critical safety guidelines that must be followed during machine operation.

Switching On the Machine

Step-by-step instructions for safely powering on the edge sander.

Switching Off and Emergency Stop

Procedures for normal machine shutdown and emergency stop activation.

Working Techniques Overview

General information on the proper techniques for operating the machine.

Correct Working Position

Illustrates the recommended operator posture and work areas for safe operation.

Authorised Working Techniques

Lists the permitted and recommended methods for using the edge sander.

Prohibited Working Techniques

Specifies operations that are forbidden due to safety risks or machine damage.

Grinding at Machine Front

Details how to perform operations like sanding drawer parts and straightening corners.

Sanding with Tilted Unit

Instructions for sanding mitered edges and chamfered surfaces with a tilted unit.

Face Grinding at 0 Degrees

Guide for face grinding workpieces up to 150mm wide with the unit set at 0°.

Grinding Long Workpieces

Instructions on how to easily sand extra-long workpieces using the extended area.

Grinding on the Roller

Procedure for grinding curved workpieces with large bends using the roller.

Machine Service and Maintenance

Service Safety Instructions

Critical safety guidelines to follow when performing maintenance tasks on the machine.

Maintenance Schedule

Provides a schedule for daily, periodic, and hourly maintenance tasks.

Performing Maintenance Work

General information and guidance on carrying out various maintenance procedures.

Lubricating Height Adjustment

Detailed steps for lubricating the height adjustment mechanism for smooth operation.

Troubleshooting Machine Faults

Fault Diagnosis Safety

Safety precautions to ensure safe practices during fault diagnosis and repair.

Responding to Faults

Steps to take immediately when a machine fault is detected.

Post-Repair Procedures

Actions to take after rectifying a fault before resuming machine operation.

Common Faults and Repairs

Lists common machine faults, their causes, and recommended repair procedures.

Machine Faults and Solutions

Specific machine malfunctions, their possible causes, and repair steps.

Sanding Belt Guidance Faults

Identifies issues with belt tracking and guidance, and provides solutions.

Sanding Imperfections

Describes common sanding imperfections and their likely causes.

Setting Spring Tension

Instructions on how to adjust the spring tension for proper belt tensioning.

Adjusting Sanding Module Angle

Guides on how to adjust the inclination angle of the sanding module.

Electrical Circuit Diagram

Spare Parts Identification

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