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Hammer B3 User Manual

Hammer B3
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User Manual
Saw-Spindle Moulder
B3 / B3 e-classic
Keep this manual handy and in good condition for continual reference!
Dok.ID: 503010-903_02 • Englisch • 2017-09-15
Translation

Table of Contents

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Hammer B3 Specifications

General IconGeneral
BrandHammer
ModelB3
CategorySander
LanguageEnglish

Summary

General Information

1 General

Provides introductory information about the manual and its scope.

1.1 Legend

Explains the meaning of symbols used in the manual for safety instructions.

1.2 Information about the manual

Details how to use the manual and its importance as part of the machine.

1.3 Liability and Warranty

Outlines the manufacturer's liability and warranty terms.

1.4 Copyright

States copyright and usage restrictions for the manual's content.

1.5 Warranty Notice

Directs users to warranty information sources.

1.6 Spare Parts

Emphasizes using genuine spare parts and risks of non-genuine parts.

1.7 Disposal

Provides guidelines for environmentally friendly disposal of the machine.

Safety Instructions

2 Safety

Covers essential safety standards, intended use, and manual guidance.

2.1 Intended Use

Defines the proper and intended use of the HAMMER B3 saw-spindle moulder.

2.2 Manual Contents

Explains the importance of understanding the manual for safe operation.

2.3 Machine Modifications

Prohibits unauthorized modifications to the machine for safety and performance.

2.4 Owner Operator Responsibilities

Outlines the operator's responsibilities for safe machine operation and maintenance.

2.5 Personnel Requirements

Specifies requirements for personnel operating the machine, including training and fitness.

2.6 Work Safety

Details how following safety instructions prevents injuries and damage.

2.7 Personal Safety

Mandatory personal safety measures, including protective gear and clothing.

2.8 Machine Hazards

Identifies potential hazards like electrical shock and precautions to avoid them.

2.9 Other Risks

Lists residual risks such as sharp edges, ejected parts, noise, and dust exposure.

Declaration of Conformity

3 Declaration of Conformity

Manufacturer's declaration that the machine conforms to EC safety and health requirements.

Specifications

4 Specifications

Provides technical specifications for the machine's performance and dimensions.

4.1 Dimensions and Weight

Details specifications for machine dimensions and weight across different models.

4.2 Operation and Storage Conditions

Specifies the required operating and storage temperatures for the machine.

4.3 Electrical Connection

Details electrical connection requirements and safety information.

4.4 Drive Motor

Provides information about the drive motor specifications for different models.

4.5 Particle Emission

Presents particle emission test results and certifications for the machine.

4.6 Noise Emission

Lists noise emission values for the saw and spindle moulder units.

4.7 Tools

Details specifications for saw blades, scoring blades, and slotting cutters.

4.8 Chip Extraction

Specifies dust extraction outlets and air speeds for saw and spindle moulder units.

Setting up the Machine

5 Setting up the machine

Guides users through the initial setup and assembly of the machine.

5.1 Overview

Provides an overview of the machine's main components and their locations.

5.2 Accessories

Lists and describes various optional accessories for the machine.

5.3 Data Plate

Explains the information displayed on the machine's data plate.

5.4 Safety Devices

Details the safety features, including safety break switches.

5.5 Operation and Display Elements

Identifies and explains the various controls and displays on the machine.

Transport, Packaging, and Storage

6 Transport, Packaging and Storage

Covers safe transport, packaging, and storage procedures for the machine.

6.1 Safety Instructions

Highlights safety precautions during machine transport, loading, and unloading.

6.2 Transport Methods

Describes methods for safely transporting the machine, including with pallet jack or rolling carriage.

6.3 Transport Inspection

Instructions for inspecting the shipment upon arrival for damage.

6.4 Packaging

Guidance on handling and disposing of packaging materials responsibly.

6.5 Storage

Specifies conditions for proper storage of the machine.

Setup and Installation

7 Setup and Installation

Guides users through the safe setup and installation of the machine.

7.1 Safety Instructions

Emphasizes safety precautions for assembly and installation work.

7.2 Installation

Details site requirements and preparation for machine installation.

7.3 Positioning and Levelling

Instructions for correctly positioning and levelling the machine.

7.4 Assembly

Instructions for assembling components like the sliding table and outrigger.

7.5 Chip Extraction

Guidance on connecting and using the chip extraction system.

7.6 Electrical Connection

Details electrical connection requirements, safety, and motor rotation.

Adjustments and Preparations - Saw Unit

8 Making Adjustments and Preparations Saw Unit

Covers adjustments and preparations specific to the saw unit operations.

8.1 Safety Instructions

Highlights safety precautions for all adjustment and preparation work.

8.2 Sliding Table Catch

Instructions for locking the sliding table into its center position.

8.3 Crosscut Fence on Sliding Table

Details on assembling and adjusting the crosscut fence on the sliding table.

8.4 Crosscut Fence on Outrigger

Instructions for mounting and using the crosscut fence on the outrigger.

8.5 Cross Stop

How to position and use the cross stop on the crosscut fence.

8.6 Crosscut Fence-Extension

Instructions for fitting and adjusting the optional crosscut fence extension.

8.7 Parallel Cutting Fence

Details on sliding, fine adjustment, and removal of the parallel cutting fence.

8.7.3 Modifying the Guide

Steps for modifying the guide of the parallel cutting fence.

8.7.4 Removal

Instructions for removing the parallel cutting fence from the track.

8.7.5 Swinging Out

Procedure for swinging out the parallel cutting fence for machining large panels.

8.8 Setting Height/Angle of Cut

How to set the cutting height and angle using the handwheel and scale.

8.9 Tool Change

Detailed steps for preparing the machine and changing tools.

8.10 Changing the Saw Blade

Step-by-step guide for changing the saw blade, including required tools.

8.10.1 Loosening/Adjusting the Splitter

Instructions for adjusting the splitter to match the saw blade thickness.

8.10.2 Fitting in/Changing the Splitter

Procedure for fitting or changing the splitter.

8.10.3 Removing the Splitter

How to remove the splitter when not in use or when using dado tooling.

8.10.4 Circular Saw Guard

Instructions for mounting and securing the circular saw guard.

8.11 Grooving Tools

General information and safety for using grooving tools.

8.11.1 Retooling for Grooving Tools

Steps for preparing the machine to use grooving tools.

8.11.2 Chucking the Grooving Tools

Detailed steps for fitting and securing grooving tools onto the arbor.

8.11.3 Unchucking Grooving Tools

Procedure for removing grooving tools and re-installing the saw blade.

8.12 Scoring Blade

Information and procedures for assembling and disassembling the scoring blade.

8.12.1 Assembling the Scoring Blade

Step-by-step guide for assembling the scoring blade onto the arbor.

8.12.2 Adjusting the Scoring Unit

Instructions for adjusting the scoring unit for clean edge cuts.

8.12.3 Adjusting the Width

How to adjust the width of the scoring blade assembly.

Adjustments and Preparations - Spindle Moulder Unit

9 Making Adjustments and Preparations Spindle Moulder Unit

Covers adjustments and preparations for the spindle moulder unit operations.

9.1 Safety Instructions

Highlights safety precautions for all adjustment and preparation work on the spindle moulder.

9.2 Sliding Table Lock

Instructions for locking the sliding table into the center position.

9.3 Adjusting Moulding Height/Angle

How to adjust the moulding height and angle using handwheels and scales.

9.4 Spindle Moulder Fence

Details on the standard and multi-adjustment spindle moulder fences.

9.4.3 Spindle Moulder Guard Attachment

Instructions for mounting and adjusting the spindle moulder guard.

9.4.4 Safety Bar Guides

Recommended use and instructions for sliding safety bar guides.

9.5 Power Feeder

Information on assembling and adjusting the power feeder.

9.6 Spindle Shaft Quick Change System

Details on the safe use and handling of the spindle shaft quick change system.

9.7 Change the Tool

Procedures for preparing the machine to change tools safely.

9.7.2 Mounting/Removing/Changing Spindle Moulder Tool

Step-by-step guide for mounting, removing, and changing spindle moulder tools.

9.7.3 Prepare Machine to Operate

Steps to prepare the machine for operation after changing a tool.

9.8 Establishing/Setting the Speed/Set

How to establish and set the correct spindle rotation speed for cutting.

9.8.1 Establishing/Setting the Speed

Detailed guide for setting the spindle speed based on tool diameter and cutting speed.

9.8.2 Maximum Spindle Resilience (Rotation Limit)

Information on calculating and adhering to maximum spindle load limits.

9.8.3 Adjusting Spindle Rotation

Instructions for adjusting the drive belt tension to set spindle rotation speed.

9.8.4 Sink the Spindle Moulder

Guidance on sinking the spindle moulder for specific tool diameters and angles.

Operation - Saw Unit

10 Operation Saw Unit

Guides for operating the saw unit, including safety and techniques.

10.1 Safety Instructions

Covers essential safety precautions for operating the saw unit.

10.2 Machine Power Control

Procedures for safely switching the machine on, off, and using the emergency stop.

10.3 Moving the Sliding Table

How to move the sliding table using the side hand-lever or crosscut fence.

10.4 Working Techniques

Overview of work stations and techniques for operating the saw unit.

10.4.1 Work Stations

Identifies main work positions (AP1, AP2, AP3) for operating the saw unit.

10.5 Working Techniques

Details permitted and prohibited working techniques for the circular saw.

10.5.1 Permitted Working Techniques

Lists allowed techniques for the circular saw, with and without a scoring unit.

10.5.2 Prohibited Working Techniques

Highlights forbidden working techniques when using the circular saw.

10.5.3 General Procedures for Authorised Techniques

General steps to follow before, during, and after authorised working techniques.

10.5.4 Longitudinal Cut

Instructions for performing longitudinal cuts using the rip fence.

10.5.5 Trimming

Procedure for trimming workpieces using the trimming shoe.

10.5.6 Cutting Wedges

Guidelines for cutting wedges using a specific jig and saw blade setup.

10.5.7 Cutting with Outrigger

Instructions for performing rough and precise cuts using an outrigger.

10.5.8 Cutting with Crosscut Fence

Procedure for cutting workpieces to length using the crosscut fence.

10.5.9 Groove Cuts

Safety precautions and procedures for making groove cuts.

10.5.10 Working with Grooving Tools

Steps for performing groove cuts using specific tools and setups.

Operation - Spindle Moulder Unit

11 Operation - Spindle Moulder Unit

Guides for operating the spindle moulder unit, including safety and techniques.

11.1 Safety Instructions

Covers essential safety precautions for operating the spindle moulder unit.

11.2 Machine Power Control

Procedures for operating the spindle moulder unit's power controls.

11.3 Working Techniques

Overview of work stations and techniques for the spindle moulder unit.

11.3.1 Work Stations

Identifies work stations and general safety for spindle moulder operations.

11.3.2 Authorised Working Techniques

Lists allowed working techniques for the spindle moulder unit.

11.3.3 Prohibited Working Techniques

Highlights techniques that are generally prohibited for the spindle moulder unit.

11.3.4 General Procedures for Authorised Techniques

General steps for authorised working techniques with the spindle moulder unit.

11.3.5 Moulding Long Sides and Profiles

Instructions for moulding long sides and profiles using safety guides.

11.3.6 Slot and Tenon Moulding

Procedure for performing slot and tenon moulding operations.

11.3.7 Insert Moulding

Instructions for insert moulding when the entire workpiece isn't machined.

11.3.8 Curve Moulding

Detailed steps for performing curved moulding operations using a specific guard and template.

11.3.9 Moulding with Power Feeder

Instructions for operating the spindle moulder with a power feeder.

11.3.10 Moulding with High Velocity Spindle

Details on using a high velocity spindle for special mouldings.

Maintenance

12 Maintenance

Covers regular maintenance tasks to ensure machine longevity and performance.

12.1 Safety Instructions

Highlights safety precautions for all maintenance activities.

12.2 Maintenance Schedule

A schedule detailing maintenance tasks based on interval and component.

12.3 Cleaning Bearing Tracks

Instructions for cleaning the bearing tracks and removing residues.

12.4 Lubricating Height and Tilting Spindles

Procedures for lubricating the height and tilting spindles.

12.5 Drive Belt Tightening/Replacement

Steps for retensioning or replacing the drive belt.

12.6 Checking Scoring Belt

Guidance on checking the scoring belt for wear and tear.

12.7 Cleaning/Changing Dust Brush

Instructions for cleaning or replacing the dust brush on the outrigger arm.

12.8 Renewing Sliding Table Scraper Blade

Procedure for renewing the sliding table scraper blade.

12.9 Disassembling Sliding Table

Detailed steps for disassembling the sliding table from the base.

12.10 Assembling Sliding Table

Instructions for reassembling the sliding table onto the base.

12.11 Lubricating Spindle Moulder Socket/Tilting Segments

Procedure for lubricating key components of the spindle moulder socket and tilting segments.

Troubleshooting Faults

13 Faults

Covers troubleshooting common faults, their causes, and repair procedures.

13.1 Safety Instructions

Highlights safety precautions for carrying out repairs on the machine.

13.2 What to Do if a Fault Develops

Steps to take immediately when a fault occurs, including stopping the machine.

13.3 What to Do After Rectifying the Fault

Procedures to follow after a fault has been repaired before restarting.

13.4 Faults, Causes and Repairs

A table listing common faults, their causes, and recommended repairs.

13.5 Adjusting Parallel Cutting Fence Guide Height

Instructions for adjusting the guide height of the parallel cutting fence.

13.6 Adjusting/Correcting Parallel Cutting Fence Angle

Procedure for adjusting or correcting the parallel cutting fence angle.

13.7 Aligning Sliding Table Ball Cage

How to align the sliding table ball cage to ensure full cutting length.

13.8 Adjusting Locking Force of Parallel Cutting Fence

Instructions for adjusting the clamping force of the parallel cutting fence.

13.9 Professional Rip-Fence (Option)

Details on adjusting the professional rip-fence guide.

13.9.1 Adjusting Circular Saw Fence Guide

Procedure for adjusting the height of the circular saw fence guide.

13.9.2 Adjusting Rip Fence Fine Adjustment

How to perform fine adjustment on the rip fence.

13.9.3 Adjusting Locking Force of Parallel Cutting Fence

Instructions for adjusting the locking force of the parallel cutting fence.

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