Heinzmann CargoPower - Cargopower FREE DRIVE  System

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5 System FREE DRIVE

CargoPower installation and operation, revision - 01 31

5.1.1 CargoPower FREE DRIVE



System

CargoPower FREE DRIVE



System

Main Page

Table of Contents4
Safety Instructions and Symbols Used for Them7
Warnings and Safety8
Intended Use8
Driving Licence, Registration, Insurance8
General Safety9
Requirements for the Installation of the Cargopower Drive System10
Transport and Handling of the Motor11
Installation of the Drive Set13
Installation of the Controller Box13
Fastening the Controller Box13
Installation Location and Position of the Controller Box, Cable Routing14
Installation of the Motor15
Torque Support16
Motor Cable Routing17
Brake Disks18
Brake Disk Initial Assembly and Change19
Sprocket Assembly22
Peripherals23
Pedal Sensors24
Speed Sensor24
Torque Sensor25
HMI and Display27
Throttle Grip and Thumb Throttle29
Buttons for Further Functions30
Button for Starting Aid or Reversing30
Starting Aid Function30
Reverse Function30
Batteries31
Batteries Without Communication31
Batteries with CAN Communication32
Wiring and Connections32
Notes on EMC32
Cargopower System33
Cargotwinpower System34
Cargotwinpower System with One Battery35
System FREE DRIVE36
Cargopower FREE DRIVE  System37
Cargotwinpower FREE DRIVE  System38
Installation of the FREE DRIVE  Alternator39
Using the HMI Cargo Remote40
Key Assignment40
System Start41
Support Levels41
Battery Charge Level Indicator41
Gear Selection and Transmission Ratio42
Change between CVT and Manual Transmission43
System Settings and Service Software44
Configuration Suite44
Installation of the Configuration Suite44
Driver Installation44
Starting and Setting up the Configuration Suite45
Establish Communication48
Structure of the Development Dashboard52
Functions of the Configuration Suite56
Braking and Recuperation66
Maintenance, Repair and Cleaning67
Oil Filling67
Repairs and Service68
Cleaning69
Spoking the Cargopower Motor RN 11170
Rims70
Spoke Diameter70
Spoke Lengths70
Spoke Pattern and Spoke Tensions71
Spoking Symmetrical Wheels71
Spoking Non-Symmetrical Wheels72
Spoke Pattern for Rear Wheel, Rim 26" or Rim 28", 1× Crossed73
Spoke Pattern for Front Wheel, Rim 26" or 28", 1× Crossed74
Spoke Pattern for Front Wheel, Rim 20" or 24", Without Crossing74
Spoke Pattern for Rear Wheel, Rim 20" or 24", Without Crossing74
Index75

Heinzmann CargoPower - Cargopower FREE DRIVE  System

Table of Contents