Content
CargoPower installation and operation, revision - 01
Table of Contents
1 Safety instructions and symbols used for them ............................................................................................... 1
2 Warnings and safety .......................................................................................................................................... 2
2.1 Intended use ................................................................................................................................................... 2
2.2 Driving licence, registration, insurance ......................................................................................................... 2
2.3 General safety ................................................................................................................................................ 3
2.4 Requirements for the installation of the CargoPower drive system ............................................................... 4
2.5 Transport and handling of the motor ............................................................................................................. 5
3 Installation of the drive set ................................................................................................................................ 7
3.1 Installation of the controller box.................................................................................................................... 7
3.1.1 Fastening the controller box ................................................................................................................. 7
3.1.2 Installation location and position of the controller box, cable routing ................................................. 8
3.2 Installation of the motor ................................................................................................................................ 9
3.2.1 Torque support.................................................................................................................................... 10
3.2.2 Motor cable routing ............................................................................................................................ 11
3.2.3 Brake disks ......................................................................................................................................... 12
3.2.4 Brake disk initial assembly and change .............................................................................................. 13
3.2.5 Sprocket assembly .............................................................................................................................. 16
4 Peripherals ........................................................................................................................................................ 17
4.1 Pedal sensors ............................................................................................................................................... 18
4.1.1 Speed sensor ....................................................................................................................................... 18
4.1.2 Torque sensor ..................................................................................................................................... 19
4.2 HMI and display .......................................................................................................................................... 21
4.3 Throttle grip and thumb throttle .................................................................................................................. 23
4.4 Buttons for further functions ....................................................................................................................... 24
4.4.1 Button for starting aid or reversing: .................................................................................................... 24
4.4.2 Starting aid function: .......................................................................................................................... 24
4.4.3 Reverse function: ................................................................................................................................ 24
4.5 Batteries ....................................................................................................................................................... 25
4.5.1 Batteries without communication ....................................................................................................... 25
4.5.2 Batteries with CAN communication ................................................................................................... 26
4.6 Wiring and connections ............................................................................................................................... 26
4.6.1 Notes on EMC .................................................................................................................................... 26
4.6.2 CargoPower System ........................................................................................................................... 27
4.6.3 CargoTwinPower System ................................................................................................................... 28
4.6.4 CargoTwinPower system with one battery ......................................................................................... 29
5 System FREE DRIVE
.................................................................................................................................... 30
5.1.1 CargoPower FREE DRIVE
System.................................................................................................. 31
5.1.2 CargoTwinPower FREE DRIVE
System ......................................................................................... 32
5.2 Installation of the FREE DRIVE
alternator ............................................................................................... 33
5.3 Using the HMI Cargo Remote ..................................................................................................................... 34
5.3.1 Key assignment .................................................................................................................................. 34
5.3.2 System Start ........................................................................................................................................ 35
5.3.3 Support levels ..................................................................................................................................... 35
5.3.4 Battery charge level indicator ............................................................................................................. 35
To Next Page
Loading...