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Intermec EasyCoder PC4 Service Manual

Intermec EasyCoder PC4
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Intermec EasyCoder PC4—Service Manual 39
Chapter 5—Base Frame
5.5 Motor assy
Description
e motor assembly consists of a stepper motor and a thermistor mounted
on a bracket, which is attached to the inner, right side of the base frame
moulding. e motor pulley and two shafts protrude through holes in the
base frame moulding. Outside the moulding two gears are fitted on the
shafts. e gears form a train from the motor pulley to the gear of the platen
roller. e platen roller gear engages the ribbon takeup gear, when the print
frame is closed.
Note: e stepper motor differs between the 202.3 dpi (8 dots/mm) and
the 300 dpi (11.81 dots/mm) models.
e termistor protects the stepper motor from overheating by stopping the
printing at approx. +80°C (+176°F). is is indicated by the LED flashing
red. When the temperature gets down to approx. +60°C (+140°F), which
usually takes 4.5 to 5 minutes, the LED switches back to green and any
interrupted print job is automatically resumed. Overtemperature is caused
by excessive load on the stepper motor (high print speed, continuous print
-
ing of too many labels, etc.) possibly in combination with a high ambient
temperature.
e stepper motor is connected to JP1 and the thermistor to JP2 on the
main board.
Replacement
e motor assy mechanism comes as a complete unit including stepper
motor, bracket, thermistor, gears, washer, E-rings, and nuts.
Disconnect the cables from JP1 and JP2 on the main board.
Remove the E-rings, washer, and gears
Remove the two M3 self-locking nuts.
Pull out the motor and bracket.
Install a replacement unit in reverse order.
Washer
E-ring
E-ring
To JP1 on main board
To JP2 on main board
Motor, thermistor, and bracket
M3 nut
M3 nut
Pulley
Gear
Gear

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Intermec EasyCoder PC4 Specifications

General IconGeneral
Resolution203 dpi
Power Requirements100-240 VAC, 50-60 Hz
Print MethodDirect Thermal
Max Print Width4.09 inches (104 mm)
Max Print Speed4 inches per second
Max Print Length39 inches
Media TypeRoll-fed, die-cut, continuous, fanfold, tags, tickets
Media Width1.0 - 4.65 inches
Media Thickness0.06 mm (0.00236 in) to 0.18 mm (0.00708 in)
InterfaceRS-232
Memory4 MB Flash, 8 MB SDRAM
Operating Temperature5°C to 40°C (41°F to 104°F)
Storage Temperature-4°F to 140°F (-20°C to 60°C)
Humidity10 to 90% non-condensing

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