Intermec EasyCoder PD42

Other manuals for Intermec EasyCoder PD42

Service Manual110 pages

Migration Guide4 pages

Installation Instructions4 pages

Quick Start Guide2 pages

Questions and Answers

D
Dan MoranSep 6, 2025
How to fix Intermec EasyCoder PD42 Printer showing LSS too high or LSS too low error?
- J
  Jamie StephensSep 6, 2025
  To resolve the 'LSS too high, LSS too low' error on your Intermec printer, load the printer with media, restart the printer in Test mode and select the appropriate media type. For more information, see the EasyCoder PD42 User’s Guide (P/N 934-009-xxx). These errors can occur when you run a testfeed without any media installed, or if you have incorrect media settings.
P
pamela01Aug 25, 2025
How to fix Intermec Printer when ribbon is empty?
- A
  Alyssa SotoAug 25, 2025
  To resolve a 'Ribbon empty' error on your Intermec printer, load transfer ribbon. See the EasyCoder PD42 User’s Guide (P/N 934-009-xxx). If you've switched to direct thermal media, change the Paper Type in Setup. This error can occur if the printer expects ribbon to be loaded when using direct thermal media.
Y
Yvonne DillonAug 25, 2025
Why Intermec EasyCoder PD42 Printer is working, but nothing is printing?
- M
  Maria GonzalezAug 26, 2025
  If your Intermec Printer is not printing anything, there could be several reasons: * Ensure the direct thermal media is loaded correctly with the heat-sensitive side facing up. * Check that the ink-coated side of the thermal transfer ribbon faces the media. * Verify the printer settings for media type, paper type, and print method are correct. * Confirm the printhead is properly inserted into the print mechanism. * Inspect the cables from the print mechanism to the main board for damage and proper connection. * Consider replacing the printhead. * Check the label taken sensor is folded out and enabled and if there is a label left in the feed slot or the ambient light disturbs the label taken sensor.
J
James HamiltonSep 14, 2025
Why does my Intermec Printer skip labels when printing?
- A
  Andrew ReynoldsSep 14, 2025
  If labels are skipped when printing: * Run a new testfeed. * Check if the label gap sensor is disturbed by dust or foreign particles.
P
Paul BrownDec 1, 2025
What to do if Intermec Printer has no reaction at power up?
- T
  tmoralesDec 1, 2025
  If the Intermec Printer experiences no reaction at power up, check the following: * Verify the power outlet and power cord. * Check the power switch and cables to power module. * Check the main board and cable to the panel module. * Check the 24 VDC output on CN1 on the power module between line and ground. If there is no +24V, replace the entire power module. * Verify that the same electric potential is present in the other end of the cable to rule out the possibility of errors in the cable. * Check that the cable between CN1 on the power module and P60 on the main board is properly connected. * Check the status of the F1 and F2 fuses on the power module. If blown, replace the entire module. * Check for main board problems. * Check the cable between main board and conso...
L
Lori RamirezSep 12, 2025
Why Intermec Printer is showing Maintenance message?
- B
  Benjamin HowardSep 12, 2025
  If your Intermec printer is undergoing maintenance, it is upgrading its firmware. Wait for it to complete the task.
W
William ReyesSep 2, 2025
Why part of the print image was not printed along the feed direction on Intermec EasyCoder PD42?
- J
  Jessica RiveraSep 2, 2025
  If the print image is partially missing along the feed direction on your Intermec Printer, check for: * Ribbon wrinkles and creases. * A thermal printhead that needs cleaning. * A damaged printhead. * Printhead balance issues. * Errors in the application program. * Power supply functionality.
L
Lisa GutierrezSep 2, 2025
Why is printout not in desired position on Intermec Printer?
- D
  David FranklinSep 3, 2025
  If the printout from your Intermec Printer is not in the desired position, check the following: * Application settings. * The label gap sensor for disturbances. * The lateral position of the label gap sensor. * Calibrate the label gap sensor in Autoadjust Mode. * Check the label gap sensor for faults or bad connection. * The edge guide and media guides. * The media. * If the platen roller needs cleaning or replacing.
V
Victor MillerSep 19, 2025
Why can't my Intermec EasyCoder PD42 feed labels or why is abnormal cutting happening?
- J
  jhowardSep 22, 2025
  If the label cannot feed or abnormal cutting occurs when using the cutter: * Check that the cutter is installed properly. * Check if the paper feed rods are sticky and clean if needed.
J
James WilliamsAug 28, 2025
Why is my Intermec EasyCoder PD42 Printer working but not printing anything?
- D
  David RhodesAug 28, 2025
  If the printer is working but nothing is printed, check that the printhead is correctly connected to the print mechanism.

Summary

Using the Printer

Introducing the EasyCoder PD42 Printer

Introduces the printer's capabilities and suitability for medium-duty applications.

Features of the Printer

Describes the exterior, connectors, and media compartment of the printer.

Working With the Print Button and LED Indicators

Explains the function of the print button and the meaning of the LED indicators.

Working With the Display and the Soft Keys

Details how to interact with the printer's display and soft keys for operation.

Installing the Printer

Connecting the Printer to Your System

Explains various connection methods for the printer to a computer system.

Loading Media

Provides instructions for loading different types of media into the printer.

Loading Thermal Transfer Ribbon

Step-by-step guide on how to load a thermal transfer ribbon.

Configuring the Printer

Understanding Printer States

Explains the various operational states the printer can enter.

Changing Configuration Settings

Covers methods for modifying the printer's setup parameters.

Running Testmode and Extended Testmode

Details how to use test modes for verification and troubleshooting.

Troubleshooting and Maintaining the Printer

Printer Operation Problems

Lists common issues affecting printer operation and provides solutions.

Print Quality Problems

Addresses common issues related to the quality of printed output.

Troubleshooting Communication Problems

Guides on diagnosing and resolving communication issues with the printer.

Adjusting the Printer

Procedures for making adjustments to improve printer performance.

Specification, Interfaces, and Options

Printer Specifications

Provides detailed technical specifications for the printer.

Interfaces

Describes the standard and optional communication interfaces for the printer.

Options

Lists optional hardware kits that add functionality to the printer.

Media Specifications

Media Roll Sizes

Details the dimensions and specifications for media rolls.

Paper Types and Sizes

Explains different paper types and their dimensions.

Setup Parameters (Fingerprint)

Serial Communication Setup

Details parameters for serial communication setup.

Media Setup

Covers parameters for configuring media characteristics.

Paper Type

Controls transfer ribbon mechanism and ribbon sensor.

Setup Parameters (IPL)

Serial Communication Setup

Details parameters for serial communication setup.

Media Setup

Covers parameters for configuring media characteristics.

Configuration Setup

Details various configuration options like emulation and print speed.

Intermec EasyCoder PD42 Specifications

General

Media Type	Labels, Tags, Wristbands
Print Technology	Thermal Transfer, Direct Thermal
Print Resolution	203 dpi
Maximum Print Width	104 mm (4.09 in)
Media Thickness	0.003 in to 0.010 in (0.08 mm to 0.25 mm)
Connectivity	USB, Serial, Ethernet
Power Requirements	100-240 VAC, 50-60 Hz
Operating Temperature	+5°C to +40°C (+41°F to +104°F)
Storage Temperature	-40°F to 140°F (-40°C to 60°C)
Humidity	10-90% RH non-condensing