TP-6277 10/03 Table of Contents
Table of Contents
Product Identification Information Inside front cover............................................
Safety Precautions and Instructions I........................................................
Introduction VII...............................................................................
Service Assistance VIII........................................................................
Maintenance and Service Parts/Related Literature VIII............................................
Section 1 Specifications 1...................................................................
1.1 General Specifications 1.................................................
1.2 Generator 1............................................................
1.3 Engine 2...............................................................
Section 2 Operation 5.......................................................................
2.1 Prestart Checklist 5.....................................................
2.2 Marine Inspection 5.....................................................
2.3 Operation in European Union Member Countries 5..........................
2.4 Exercising the Generator Set 6...........................................
2.5 Controller 6............................................................
2.6 Starting and Stopping Procedure 6........................................
2.6.1 Starting the Generator Set 7......................................
2.6.2 Stopping the Generator Set 7.....................................
2.7 Circuit Protection 8......................................................
2.8 Engine Safety Shutdown Switches 8.......................................
2.9 Remote Panels (Optional) 8..............................................
2.9.1 Remote Start Panel 8............................................
2.9.2 Remote Start and Two-Meter Panel Kit 8...........................
2.9.3 Remote Start and Four-Meter Panel Kit 9...........................
Section 3 Scheduled Maintenance 11..........................................................
3.1 General Maintenance 11..................................................
3.2 Service Schedule 12.....................................................
3.3 Lubrication System 14....................................................
3.3.1 Specifications 14.................................................
3.3.2 Oil Check 15....................................................
3.3.3 Adding Oil 15....................................................
3.3.4 Oil Change 16...................................................
3.3.5 Oil Filter Change 17..............................................
3.4 Fuel System 18..........................................................
3.4.1 Specifications 18.................................................
3.4.2 Fuel Filter 18....................................................
3.4.3 Carburetor/Choke Lubrication 18...................................
3.4.4 Carburetor Adjustments 18........................................
3.5 Cooling Systems—Closed/Heat Exchanger 19...............................
3.5.1 Filling and Checking 19...........................................
3.5.2 Flushing and Cleaning 19.........................................
3.5.3 Anticorrosion Zinc 20.............................................
3.5.4 Pressure Cap 20.................................................
3.5.5 Seawater Pump 21...............................................
3.5.6 Seawater Outlet 21...............................................
3.5.7 Siphon Break 22.................................................
3.5.8 Seawater Pump Belt Tension 24...................................
3.6 Ignition System 25.......................................................
3.6.1 Spark Plugs 25..................................................
3.7 Distributorless Ignition System (DIS) 27.....................................
3.7.1 Crankshaft Position/Engine Speed Sensor 27........................
3.7.2 Engine Coolant Temperature Sensor 27.............................
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