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151Expert(t) 2000

Maintenance Manual

12V WORK LIGHT ELL01300

12V RED PILOT

LIGHT

PNI00500 &

ELL00200

12V GREEN PILOT

LIGHT

PNI00500 &

ELL00300

Symbol Description Part number

Main Page

Default Chapter5
- Table of Contents5
About this Manual11
- What You will Find in this Manual11
- What You will Not Find in this Manual11
Introducing the Expert(T) 2000 TM12
- Expert(T) 200013
- For Manual and Automated Collection13
- Service and Maintenance on the Expert(T) 2000 TM13
Contacting Labrie Environmental Group14
- Plant Information14
- Labrie Customer Support Center14
Chapter 1 Safety15
Safety Conventions15
- Responsibilities of the Employer15
- Responsibilities of the Employee17
Lockout/Tagout Procedure18
Protection against Fire20
Safety Props21
- Body Safety Prop21
- Tailgate Safety Prop22
Other General Safety Precautions25
Chapter 2 Controls27
Helping Hand27
- Joystick27
- Pump Switch28
Control Console30
- Red Emergency-Stop Button30
- Green Start Cycle Button31
- Yellow Retract Button31
- Multi-Cycle Control Switch32
- Engine RPM Control32
- Speed-Up Switch33
- Speed-Up Inhibitor Control33
- Control Station Selector Switch34
Temporary Handbrake34
Body Control Station36
Strobe Light Switch36
Chapter 3 Maintenance37
Prior to Start up38
Shutdown Procedure40
- Air Tank Draining Procedure40
General Cleanliness43
- Cleaning the Hopper Area43
Packer Maintenance53
- Changing Packer Multi-Cycle Settings56
- Limit Switches Adjustment58
- Sliding Shoes and Wear Pads63
  - Sliding Shoes Replacement64
  - Wear Pads Replacement67
- Packer Removal Procedure71
- Floor Guide Replacement Procedure77
- Packer Roller Replacement80
- Swivel-Style Panel Removal and Wear Pad Replacement81
- Arm Doghouse Panel Scraper Removal and Wear Pad Replacement83
- Packer Cylinder Replacement86
Tailgate and Body Hinges Maintenance90
- Tailgate Locking Mechanism (Single Tailgate)90
- Tailgate Seal and Hinges Inspection91
- Body/Chassis Hinges Inspection92
- Body Raised Limit Switch93
- Tailgate Limit Switch Adjustment94
- Optional Limit Switch and Proximity Switch95
Hydraulic System Maintenance97
- Hydraulic Cylinder Inspection Procedures98
- Main Hydraulic Valve98
- Cycle Time for All Hydraulic Functions101
- Hydraulic Tank Inspection Procedure101
Hydraulic Vane Pump Systems109
- Dump Valve Pressure Adjustment Procedure110
- Main Relief Valve Pressure Adjustment (Vane Pump Systems)113
Priming a New Pump117
Body Hoist Replacement Procedure119
- Speed-Up System Maintenance121
Air System Maintenance123
Surface Finishing and Painting126
Chapter 4 Lubrication133
Recommended Lubricants133
- Grease133
- Hopper Lubrication133
- Engine Oil133
- Hydraulic Oil133
  - Minimum Requirements for Hydraulic Oil134
  - Hydraulic Oil Test134
Lubrication Chart139
Packer140
Body-Chassis Hinges141
Hopper Section (Standard Version)142
Crusher Panel143
Full-Width Tailgate144
Chapter 5 Troubleshooting145
Troubleshooting Guide145
Appendix155
About Wiring Schematics155
Connectors156
- Commonly-Used Electrical Connectors156
  - Deutsch156
  - Amp156
Labrie Electrical Schematics157
- Commonly-Used Symbols157

Labrie expert 2000 - Page 161

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