Neuson 6001 - Page 134

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Neuson Limited

Crown Business Park

Tredegar

Gwent South Wales NP22 4EF

Telephone +44 (0) 1495 723083

Fax +44 (0) 1495 713941

E-mail: office@liftondumpers.com

www.neusonkramer.com

Neuson Baumaschinen GmbH

Haidfeldstr. 37

A-4060 Linz/Leonding

Telephone +43 (0) 732/90590-0

Fax +43 (0) 732/90590-0

E-mail: office@neuson.com

www.neusonkramer.com

Main Page

Table of Contents3
Important Information on this Operator's Manual9
Brief Description10
Regulations10
EC Declaration of Conformity: 6001 Dumper11
EC Declaration of Conformity: 9001/10001 Dumpers12
Labels15
Safety Information Warranty19
Safety Symbols Found in this Manual19
Designated Use and Exemption from Liability20
General Conduct and Safety Instructions21
User Training and Knowledge21
Preparing for Use21
Modifications and Spare Parts21
Staff Qualifications and Basic Responsibilities22
User/Owner Responsibility22
Repair Person Qualifications22
Safety Instructions Regarding Operation22
Preparing for Use22
Startup and Shutdown22
Work Area Awareness23
Danger Area Awareness23
Operating the Machine23
Carrying Passengers23
Mechanical Integrity24
Driving on Public Roads24
Trailering and Transport24
Trailers24
Transport25
Temperature Range25
Safety Guidelines for Maintenance25
General Maintenance Notes25
Personal Safety Measures25
Preparing for Maintenance and Repair Work26
Performing Maintenance and Repairs26
Special Hazards26
Battery26
Chains (Track Dumpers)27
Electric Energy27
Safety Guidelines While Using Internal Combustion Engines28
Guidelines for Running the Engine28
Guidelines for Fueling the Engine28
Operation29
Description of Components30
Control Stand32
Instrument Panel34
Dumpers Without Cab34
Dumpers with Cab (Option) for 6001/9001 Machines with Serial Numbers AB35
Dumpers with Cab (Option) for 6001 Machines with Serial Numbers AD36
Putting into Operation38
Safety Instructions38
Putting the Machine into Operation for the First Time38
Running-In Period38
Check Lists39
Start-Up Checklist39
Operation Checklist40
Parking Checklist40
Telltales and Warning Lights: Overview41
Danger of Burns42
Fuel Level Indicator43
Driving the Dumper44
Preheating Start Switch: Overview44
Before Starting the Engine44
Starting the Engine: General44
Procedure45
When the Engine Has Started46
Engine Warm-Up46
Jump-Starting the Engine (Supply Battery)46
Special Instructions for Driving on Public Roads47
Moving off47
Accelerator Pedal48
Hydraulic Brake48
Parking Brake48
Hazard Warning System49
Low/High Speed (6001 Dumpers with Serial Numbers AD49
Driving on Slopes50
Specific Safety Instructions50
Driving on Slopes with a Loaded Skip50
Driving on Slopes with an Empty Skip50
Driving Across Slopes50
Parking the Machine51
Loading the Machine52
Seat Adjustment53
Weight Adjustment53
Horizontal Adjustment53
Backrest Adjustment53
Seat Belt54
Light System55
Road Travel Lights55
Multifunctional Lever56
Interior Light56
Rotating Beacon (Option)56
Working Light57
Cab Heating and Ventilation57
Air Conditioning (Option)58
Washer System58
Tank for Washer System59
Doors60
Door Arresters60
Working with the Machine61
General Safety Instructions61
Front Skip Operation62
Swivel Skip Operation63
Rollbar64
Towing65
Opening the High-Pressure Circuit65
Centre Pivot Prop66
Locking the Control Lever (Machines Without Cab)66
Crane Handling the Machine67
Loading and Transporting the Machine68
Strapping down the Machine69
Battery Master Switch69
Engine Cover (Machines Without Cab)70
Troubleshooting73
Engine Trouble73
Maintenance Introduction75
Maintenance Prop76
Front Skip Maintenance Prop76
Swivel Skip Maintenance Prop76
Fuel System77
Specific Safety Instructions77
Refuelling77
Stationary Fuel Pumps78
Diesel Fuel Specification78
Bleeding the Fuel System79
Danger of Burns79
Replacing the Fuel Filter (Perkins Diesel Engine)80
Replacing the Fuel Filter (Deutz Diesel Engine)81
Engine Lubrication System82
Checking the Oil Level82
Filling up Engine Oil83
Engine Cooling System84
Specific Safety Instructions84
Checking/Filling up Coolant85
Air Filter87
Replacing the Filter88
V-Belt89
Checking V-Belt Tension89
Retightening the V-Belt90
Hydraulic System91
Specific Safety Instructions91
Checking the Hydraulic Oil Level92
Filling up Hydraulic Oil93
Changing Hydraulic Oil94
Fouling Indicator for Hydraulic Oil Filter94
Replacing the Hydraulic Oil Filter Element94
Important Information for the Use of Biodegradable Oil95
Checking Hydraulic Pressure Lines96
Gearbox Lubrication System97
Checking the Oil Level97
Filling up Gearbox Oil98
Replacing the Gearbox Oil Filter Cartridge99
Danger of Burns99
Tyres100
Inspection Work100
Wheel Change101
Axles102
Checking the Oil Level and Filling up Oil102
Draining Oil102
Electric System103
Specific Safety Instructions103
Service and Maintenance Work at Regular Intervals103
Instructions Concerning Specific Components104
Alternator104
Battery105
Danger of Explosion105
General Maintenance Work106
Cleaning106
General Instructions for All Areas of the Machine106
Exterior of the Machine107
Engine Compartment107
Screw Connections and Attachments107
Pivots and Hinges107
Fluids and Lubricants108
Specification108
Maintenance Plan (Overview)109
Lubrication Plan112
Specifications113
Chassis113
Engine113
Travelling Drive113
Brakes114
Steering System114
Work Hydraulics114
Skip114
Drive Specifications114
Electric System115
Fuse Box115
Relays115
Tyres116
Noise Levels116
Coolant Compound Table116
Dimensions Model 6001F (Front Skip)117
Dimensions Model 6001 S (Swivel Skip)118
Dimensions Model 6001 S (Swivel Skip) with Cab119
Dimensions Model 9001120
Dimensions Model 10001121
Safety Instructions for Operation of Earth Moving Machines123
Preliminary Remark123
Designated Use123
General124
Danger Area125
Stability125
Operation126
Assembly, Maintenance, Repair130
Towing and Transporting132
Monitoring132

Neuson 6001 - Page 134

Table of Contents