Nordson FP-200 - Page 6

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Table of Contents

iv

Part 237478_03

E 2012 Nordson Corporation

Table of Contents

Table of Contents3
Safety7
Safety Alert Symbols7
Responsibilities of the Equipment Owner8
- Safety Information8
- Instructions, Requirements, and Standards8
- User Qualifications9
Applicable Industry Safety Practices9
- Intended Use of the Equipment9
- Instructions and Safety Messages10
- Installation Practices10
- Operating Practices10
- Maintenance and Repair Practices11
Equipment Safety Information11
- Equipment Shutdown12
  - Relieving System Hydraulic Pressure12
  - De-Energizing the System12
- General Safety Warnings and Cautions13
- Other Safety Precautions16
- First Aid16
Description17
- Introduction17
- Performance21
- Reduced Maintenance Costs21
- Design Flexibility21
- Approvals21
- Specifications22
- Selecting Swirl Spray Nozzles23
Installation25
- Introduction25
- Unpacking the Gun25
- Inspecting the Gun25
- Items Needed26
- Suspension Package27
- Installing the Mast and Pivoting Arm28
- Guidelines for Installing the Tool Balancer29
- Replacing Air-Control-Kit FP-200 Guns30
- Connecting the Gun and Hose31
- Connecting the Gun to the Hose and Air Line32
- Connecting the Gun and Hose to the Pivoting Arm and Mast35
- Installing the Auxiliary Guide Handle and Rotating the Trigger Handle37
  - Auxiliary Guide Handle Installation37
  - Trigger Handle Rotation37
- Installing the Heat Shield38
- Connecting the Gun to the Air Supply38
- Connecting the Hose to the Applicator38
- Relieving Hydraulic Pressure39
- Flushing the Gun42
  - Flushing All Modules Except Reduced Cavity42
  - Flushing Reduced Cavity Modules44
Operation45
- Starting up and Operating the FP-200 Gun45
- Adjusting the FP-200 Swirl Gun Adhesive Pattern47
  - Shutdown47
Maintenance49
- Introduction50
Troubleshooting57
Overview58
Quick Check of Module Operation58
Troubleshooting Guide59
Diagnostic Operational Checks63
- Nozzle Operational Check63
- Service Block Pneumatic Operational Check64
- Heater Check65
- RTD Check66
- Thermostat Check67
Repair69
Overview70
- Replacing the RTD70
- Replacing the Thermostat73
- Replacing a Heater Cartridge74
- Replacing the Module76
- Replacing the Service Block78
- Replacing the Air Valve82
- Replacing the Air Valve Spring86
Parts91
FP-200 Gun System Major Components92
- FP-200 Gun Parts Lists93
- Module Parts Lists102
- Mast and Jib Assemblies108
Nozzle Parts List109
- Accessories, Kits, and Recommended Spare Kits110
Description110
- Parts110
Glossary115

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