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Paint Sprayer
FP-200
Nordson FP-200 User Manual
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Repair
7-1
1
Part 237478_03
E
2012
Nordson Corporation
13.
Remove the following remaining components:
S
auxiliary guide handle
S
module
S
multi‐plane swivel fitting
S
service block pipe plugs
S
air manifold (swirl gun only)
1
5
8
4
2
3
6
7
9
Figure 7‐12
Disassembling the Service Block
1.
Multi‐plane swivel fitting
2.
Insulator
3.
Spacer
4.
Gun mounting plate
5.
Module
6.
Service block pipe plugs
7.
Air manifold (swirl gun only)
8.
Auxiliary guide handle
9.
Service block
78
80
Table of Contents
Table of Contents
3
Safety
7
Safety Alert Symbols
7
Responsibilities of the Equipment Owner
8
Safety Information
8
Instructions, Requirements, and Standards
8
User Qualifications
9
Applicable Industry Safety Practices
9
Intended Use of the Equipment
9
Instructions and Safety Messages
10
Installation Practices
10
Operating Practices
10
Maintenance and Repair Practices
11
Equipment Safety Information
11
Equipment Shutdown
12
Relieving System Hydraulic Pressure
12
De-Energizing the System
12
General Safety Warnings and Cautions
13
Other Safety Precautions
16
First Aid
16
Description
17
Introduction
17
Performance
21
Reduced Maintenance Costs
21
Design Flexibility
21
Approvals
21
Specifications
22
Selecting Swirl Spray Nozzles
23
Installation
25
Introduction
25
Unpacking the Gun
25
Inspecting the Gun
25
Items Needed
26
Suspension Package
27
Installing the Mast and Pivoting Arm
28
Guidelines for Installing the Tool Balancer
29
Replacing Air-Control-Kit FP-200 Guns
30
Connecting the Gun and Hose
31
Connecting the Gun to the Hose and Air Line
32
Connecting the Gun and Hose to the Pivoting Arm and Mast
35
Installing the Auxiliary Guide Handle and Rotating the Trigger Handle
37
Auxiliary Guide Handle Installation
37
Trigger Handle Rotation
37
Installing the Heat Shield
38
Connecting the Gun to the Air Supply
38
Connecting the Hose to the Applicator
38
Relieving Hydraulic Pressure
39
Flushing the Gun
42
Flushing All Modules Except Reduced Cavity
42
Flushing Reduced Cavity Modules
44
Operation
45
Starting up and Operating the FP-200 Gun
45
Adjusting the FP-200 Swirl Gun Adhesive Pattern
47
Shutdown
47
Maintenance
49
Introduction
50
Daily Maintenance
50
Weekly Maintenance
50
Semiannual Maintenance
50
Maintenance Procedures
51
Troubleshooting
57
Overview
58
Quick Check of Module Operation
58
Troubleshooting Guide
59
Diagnostic Operational Checks
63
Nozzle Operational Check
63
Service Block Pneumatic Operational Check
64
Heater Check
65
RTD Check
66
Thermostat Check
67
Repair
69
Overview
70
Replacing the RTD
70
Replacing the Thermostat
73
Replacing a Heater Cartridge
74
Replacing the Module
76
Replacing the Service Block
78
Removing the Service Block
78
Installing the Replacement Service Block
80
Checking for Leaks
81
Restarting the System
81
Replacing the Air Valve
82
Replacing the Air Valve Spring
86
Parts
91
FP-200 Gun System Major Components
92
FP-200 Gun Parts Lists
93
Swirl Gun (Side and Top Views)
93
Swirl Gun (Front View, Air Valve, Wiring and RTD)
96
FP‐200 Extrusion Gun (Side and Top Views)
98
Extrusion Gun (Front View, Air Valve, Wiring and RTD)
100
Module Parts Lists
102
CF-200 Wide Pattern Swirl Gun Module
102
H-200 Adjustable Module
104
Reduced Cavity Module
106
Mast and Jib Assemblies
108
Nozzle Parts List
109
Accessories, Kits, and Recommended Spare Kits
110
Description
110
Parts
110
Glossary
115
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Nordson FP-200 Specifications
General
Brand
Nordson
Model
FP-200
Category
Paint Sprayer
Language
English
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