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Polaris 2007 SPORTSMAN X2 800 - Setting Ring Gear Backlash

Polaris 2007 SPORTSMAN X2 800
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7.18
FINAL DRIVE
8. Install the ring gear and roll cage assembly into the
gearcase housing.
9. Install the armature plate on top of the roll cage / ring gear
assembly. Be sure that the armature plate tabs are fully
engaged into the roll cage assembly.
NOTE: Verify armature plate tabs are placed into the
slots on roll cage. (See Photo Below)
10. Install the cover plate assembly with new o-ring onto the
main gearcase.
NOTE: Verify the square O-ring is placed flat on the
cover surface. If the O-ring is twisted fluid leakage
may occur.
11. Torque the cover plate bolts to specification.
12. Lay the gearcase on the side with the output cover facing up.
Setting Ring Gear Backlash
NOTE: Ring gear backlash is set at the factory. No
adjustment is required, unless the front cover is
replaced or the back lash pad screw is removed.
1. The backlash screw has locking agent that holds it into
place. Use a heat gun to lightly heat up the locking agent
on the screw.
= T
Output Cover Bolt Torque
14 ft. lbs. (19 Nm)
14 ft.lbs. (19 Nm)

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