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Polaris 2007 SPORTSMAN X2 800 - Ebs Driven Clutch Reassembly

Polaris 2007 SPORTSMAN X2 800
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6.25
CLUTCH SYSTEM
6
Driven Clutch Bushing Installation
1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
3. Apply Loctite 609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool (Item 2) and install
assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and hand
tighten against installation tool.
7. Turn clutch sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut (C) from puller rod and set aside.
9. Remove installation tool and clutch sheave from puller.
EBS DRIVEN CLUTCH REASSEMBLY
1. Press a new bearing onto the output shaft using a press.
2. Install the shaft/bearing into the outer sheave.

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