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Polaris 2007 SPORTSMAN X2 800 - Reassembly

Polaris 2007 SPORTSMAN X2 800
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7.41
FINAL DRIVE
7
Reassembly
1. Inspect the pinion shaft bushing for wear.
2. Replace all O-rings, seals, and worn components.
3. Install the pinion shaft into the gearcase housing. Install the
pinion shaft cover and torque the cover bolts to
specification.
4. Install the original shim(s), thrust button, and thrust button
shims into the gearcase cover.
5. Apply Crankcase Sealant (PN 2871557) to surface of case
and install cover bolts. Install the gearcase cover onto the
gearcase housing. Torque the cover bolts in a criss-cross
pattern to specification.
= T
Input Cover Bolt Torque:
25 ft.lbs. (34 Nm)
= T
Cover Bolt Torque:
25 ft.lbs. (34 Nm)

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