Polaris IQ 2007 User Manual

2007 - 2008 IQ SNOWMOBILE
SERVICE MANUAL
FOREWORD
This service manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with service
procedures before starting the work. Certain procedures require the use of special tools. Use only the proper tools as
specified.
Comments or suggestions about this manual may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100
Hwy 55 Medina Minnesota 55340.
2007 - 2008 IQ Snowmobile Service Manual PN 9921044
© Copyright 2007 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.

Polaris IQ 2007 Specifications

General

Brand	Polaris
Model	IQ 2007
Category	Offroad Vehicle
Language	English

Summary

Model Specifications

Maintenance

PERIODIC MAINTENANCE

Outlines the schedule and tasks for routine maintenance.

DRIVE / DRIVEN CLUTCHES

Covers inspection and adjustment procedures for the drive and driven clutch systems.

ENGINE MAINTENANCE

Details maintenance procedures for the engine, including valve cleaning and coolant systems.

FUEL / INTAKE SYSTEM

Covers maintenance of the fuel and intake systems, including filters and traps.

BRAKE SYSTEM MAINTENANCE

Outlines procedures for maintaining the hydraulic brake system.

THROTTLE AND CHOKE CABLE ADJUSTMENTS

Covers adjustments for the throttle and choke cables for proper operation.

STEERING / SUSPENSION MAINTENANCE

Covers inspection and maintenance of steering and suspension components.

ELECTRICAL SYSTEMS

Details maintenance procedures for various electrical system components.

Fuel Systems

CARBURETOR FUEL SYSTEMS

Details the components and function of the carburetor fuel system.

CLEANFIRE™ FUEL INJECTION

Provides an overview of the Cleanfire fuel injection system and its components.

Engine and Cooling Systems

ENGINE SPECIFICATIONS

Provides general engine specifications and fastener torque data.

ENGINE INSPECTIONS

Details procedures for inspecting critical engine components.

EXHAUST VALVE MAINTENANCE

Outlines maintenance procedures for the exhaust valve system.

ENGINE MOUNTING SYSTEMS

Details engine mounting systems and procedures for various models.

ENGINE COMPONENT ASSEMBLIES

Provides assembly views and procedures for major engine components.

COOLING SYSTEMS

Covers the engine cooling system components and maintenance.

EXHAUST SYSTEMS

Details the assembly and components of the exhaust system.

Final Drive and Brakes

DRIVE GEARS AND CHAINS

Covers information on drive gears and chains.

8.373 CHAINCASE

Details components and assembly of the 8.373 chaincase.

DRIVE TRAIN

BRAKE SYSTEM

Outlines the components and operation of the hydraulic brake system.

PVT System

PVT SYSTEM OVERVIEW

Provides a general overview of the PVT system and its components.

PVT SYSTEM ADJUSTMENTS

DRIVE CLUTCH

Details the identification, removal, and installation of the drive clutch.

DRIVEN CLUTCH

Covers the removal and installation of the driven clutch.

Steering and Suspensions

OVERVIEW / SPECIFICATIONS

ADJUSTMENT PROCEDURES

DISASSEMBLY AND ASSEMBLY

Outlines procedures for disassembling and assembling suspension components.

REAR SUSPENSION ADJUSTMENTS

M-10 SUSPENSION

REAR SUSPENSION REMOVAL AND INSTALLATION

Shocks

OPTIONAL SHOCK SETTINGS

SHOCK MAINTENANCE

Details maintenance procedures for Ryde FX Air 2.0 and Walker Evans Air shocks.

Chassis

Battery and Electrical Systems

SPECIFICATIONS

CONVENTIONAL BATTERY

FRESH PACK BATTERY

BATTERY TESTING

Outlines procedures for testing battery voltage and specific gravity.

IGNITION TIMING

THROTTLE POSITION SENSOR (TPS)

ELECTRIC START

CARBURETED ELECTRICAL SYSTEMS

Covers electrical systems specific to carbureted models.