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Roland TrueVIS VG2-640 User Manual

Roland TrueVIS VG2-640
319 pages
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Table of Contents

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Roland TrueVIS VG2-640 Specifications

General IconGeneral
Print TechnologyEco-Solvent Inkjet
Print Resolution1200 dpi
Ink TypeEco-Solvent Ink
Ink ConfigurationCMYK + Light Cyan + Light Magenta
Media Widthup to 1625 mm
Media ThicknessMaximum 1.0 mm (39 mil) with liner
Maximum Media Roll Weight50 kg (110 lb)
ConnectivityUSB 2.0, Ethernet
Power SupplyAC 100-240V, 50/60Hz
Dimensions (W x D x H)740 x 1260 mm
Operating System CompatibilityWindows

Summary

Chapter 1 Basic Handling Methods

Basic Information

Overview of printer unit, operation panel, display screen, and menu structure.

Part Names and Functions

Identification and overview of printer components including front, rear, and side views.

About the Media Used

Details on media types, sizes, and conditions for usable media for the printer.

Menu List

Diagrams illustrating the main menu, calibration, and sub-menu structures.

Chapter 2 Basic Operations

Power Supply Operations

Instructions for turning the printer power on, off, and precautions for operation.

Setup of Media

Procedures for installing and setting up roll and sheet media on the printer.

What to Do First after Installation

Guidance on initial adjustments, including ink landing position and pre-output checks.

Checking before Output

Steps for verifying LAN settings and preventing ink sedimentation.

Pausing and Canceling Output

Instructions on how to pause, resume, and cancel printing operations.

Ink Pouch/TR2 Cleaning Liquid Pouch Replacement

Information on handling out-of-ink warnings and replacing cleaning liquid pouches.

1. Printing Method

Preparations before Printing Output

Includes performing printing tests and normal cleaning procedures.

Printing Output

Steps for batch settings and starting the printing process.

2. Cutting Method

Preparations before Cutting Output

Steps for switching off heaters and adjusting cutting settings.

Cutting Output

Procedures for batch settings and starting the cutting process.

3. Printing and Cutting Method

Preparations before Printing and Cutting Output

Includes printing tests, normal cleaning, and cutting adjustments.

Printing and Cutting Output

Steps for batch settings and starting the combined printing and cutting process.

4. How to Cut with Crop Marks

Preparations before Cutting with Crop Marks

Details on printing tests, normal cleaning, and cutting adjustments for crop marks.

Cutting with Crop Marks

Procedures for batch settings, starting output, and preparations for crop mark cutting.

1. Optimizing the Output Quality

Using the Correction Functions

Adjusting ink landing position and reducing horizontal bands for better print quality.

Configuring Settings to Match the Properties of the Media

Adjusting print head height and settings for transparent, hard-to-dry, or sticky media.

Preventing Ink Discharge Issues

Methods to prevent media soiling, dot drop-out, and misaligned media.

Adjusting the Ink-drying Method

Settings for print heater, dryer, preheating, and drying times for optimal ink drying.

Accurately Adjusting the Cutting Settings

Fine-tuning cutting conditions like force, speed, offset, and cutting-in amount.

Accurately Adjusting the Settings for Printing and Cutting

Correcting misalignment between printing and cutting positions.

Accurately Adjusting the Settings for Cutting with Crop Marks

Manual alignment of positions and sensor correction for crop mark cutting.

2. Optimizing Work Efficiency

Using Presets

Saving and loading current settings for media optimization.

Adjusting the Output-start Location

Setting the base point to define the printable area and optimize output.

Reducing Output Time

Speeding up output for narrow media by adjusting head movement.

Using the Media Take-up Unit

Information on the optional media take-up unit.

Performing Operations from the Dedicated Mobile Operation Application

Using the mobile app for printer operations via Bluetooth.

Other Useful Functions

Features like print light and horizontal test print arrangement.

3. Optimizing Operation Management

Managing the Operations Appropriately and Efficiently

Setting date/time, displaying media remaining, and using pinch rollers.

Managing the Basic Settings of the Printer

Configuring menu language, units, Bluetooth, and system information.

1. Introduction

Important Notes on Handling and Use

Safety and handling guidelines for the printer and ink pouches.

Basic Maintenance Knowledge

Information on maintenance types, timing, and measures for prolonged periods of non-use.

2. Regular maintenance

Cleaning the Machine

Procedures for cleaning the media path and knife carriage roller.

Disposing of Discharged Fluid

Precautions and procedures for safely disposing of discharged fluid.

Daily Print Head Check

Performing printing tests and normal cleaning for print head maintenance.

When Normal Cleaning Is Not Effective

Using medium and powerful cleaning methods when normal cleaning fails.

Manual Cleaning

Steps for manual cleaning when symptoms persist after other methods.

If Colors Are Uneven

Mixing ink by shaking pouch trays and performing damper/super cleaning.

3. Advanced Maintenance

When Uneven Color Issues Occur with White Ink

Guidance on damper cleaning and troubleshooting white ink color issues.

Handling Severe Dot Drop-out and Dot Displacement

Procedures for super cleaning, print head restriction, and emergency cleaning.

Partially Restricting the Print Heads Used for Printing

Using nozzle mask to limit print heads and reduce dot drop-out impact.

Emergency Measure) Cleaning the Print Head Surface

Procedure for emergency cleaning of the print head surface.

4. Replacing Consumable Parts

Replacing Parts for Maintenance

Instructions for replacing wipers, tray pads, and cleaning the wiper tray.

Replacing the Blade/Separating Knife

Procedures for replacing the cutting blade and separating knife.

1. Output Quality Problems

Printed Results Are Coarse or Contain Horizontal Stripes

Troubleshooting steps for coarse prints or horizontal stripes.

The Media Becomes Soiled When Printed

Diagnosing and fixing issues where media gets soiled during printing.

Colors Are Unstable or Uneven

Addressing issues with unstable or uneven color reproduction.

Cutting Is Misaligned or Skewed

Troubleshooting steps for misaligned or skewed cutting operations.

Printing and Cutting Are Misaligned

Checking and correcting misalignment between printing and cutting.

2. Problems in Cutting with Crop Marks

Automatic Detection of Crop Marks Fails

Troubleshooting steps for when crop mark detection fails.

Printing and Cutting Are Misaligned

Correcting misalignment when using crop marks for printing and cutting.

3. Media Feed Problems

Media Wrinkles or Shrinks

Addressing issues with media wrinkling or shrinking during operation.

Media Feeding Is Not Straight

Troubleshooting steps for media not feeding straight.

Media Feeding Is Not Smooth

Resolving issues with smooth media feeding, including contact and thickness.

A Media Jam Occurs!

Steps for handling media jams, including error messages and head height adjustments.

4. Machine Problems

The Print Heads Do Not Move

Troubleshooting steps when the print-head carriage does not move.

The Printer Unit Does Not Run

Checks for power, setup status, covers, menus, messages, and cables.

The Media Heating System Doesn't Warm Up

Troubleshooting steps when the media heating system fails to warm up.

Cannot Separate the Media

Checks for separating knife and cut rail installation.

Printer Cannot Be Operated from the Dedicated Application

Troubleshooting Bluetooth and mobile application connectivity issues.

5. Messages on the Operation Panel

Messages

List of machine messages that prompt correct operation, not errors.

Error Messages

Descriptions and actions for various error messages displayed on the panel.

1. Operations When Moving the Unit

Preparing to Move the Machine

Pre-move preparations including fluid disposal and print head securing.

Step 1: Removing Media and the Blade Holder

Procedure for removing media and detaching the blade holder.

Step 2: Circulating the Ink (Only When Using White Ink)

Ink circulation procedure, mainly for white ink, before moving the machine.

Step 3: Discharging the Wiper Tray Cleaning Liquid

Procedure to discharge cleaning liquid from the wiper tray.

Step 4: Securing the Print Heads in Place Using the Retainer

Using the retainer to secure print heads during machine relocation.

Step 5: Reinstalling the Machine

Steps for reinstalling the printer after moving, including power and filling procedures.

2. Main Specifications

Printing/Cutting Area

Details on maximum printing and cutting areas, including with crop marks.

About the Blade

Information on blade types, cutting conditions, and estimated blade life.

3. MEMO

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