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Safer PR90 User Manual

Safer PR90
112 pages
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Globalis International
PR9 SERVICE MANUAL
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VER1.1
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112
Safer PR90
Passbook Printer
Maintenance Manual
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Safer PR90 Specifications

General IconGeneral
BrandSafer
ModelPR90
CategoryPrinter
LanguageEnglish

Summary

Product Overview

Introduction

Describes the printer's purpose, features, and compatibility with previous models.

General Machine Characteristics

Lists key technical specifications including printing module, speed, quality, and dimensions.

Documents Handled by the Basic Machine

Paper Handle Institution

Details the printer's automatic paper feeding and alignment capabilities.

Capacity of Copy

Specifies the number of copies (original + carbon) the printer can produce.

Document Handled

Lists the various types of documents the printer can process.

Documents Specification and Sheet Thickness

Provides detailed specifications for document sizes and paper thickness.

Accessories

Black Nylon Snug Cart Ribbon Cartridge

Describes the standard black nylon ribbon cartridge.

Indelible Nylon Snug Cart Ribbon Cartridge

Describes the ribbon cartridge with indelible ink.

Locating Printer Components

Major External Components

Diagram showing and labeling the printer's external parts.

Major Internal Components

Diagram showing and labeling the printer's internal parts.

Operating Commands

Power Switch

Description of the printer's main power switch.

Upper Mechanical Assembly Lifting Lever

Details the lever used to access internal printer components.

LCD Operating Panel

Explains the printer's human-machine interface and its functions.

LCD Panel Details

Operating Panel Layout

Describes the layout of the LCD display and control buttons.

LED Indicators

Explains the meaning of the printer's LED status lights.

Key Function Definitions

Details the function of each key in different operating modes.

LCD Display Function

Briefly describes the role of the LCD in displaying status.

Installation

General Installation Precautions

Covers electrical, environmental, and location advice for installation.

Unpacking and Installing the Machine

Lists package contents and steps for unpacking and initial setup.

Installing the Machine

Step-by-step guide for physically installing the printer.

Off-Line Tests

Procedure to perform print tests before connecting to a system.

Connection to the System

RS 232C Serial Interface (Standard)

Details the standard RS232 serial connection and its parameters.

Optional Serial Interface + USB Interface Card

Describes the optional USB interface card for the printer.

Optional Parallel Interface Card

Details the optional Centronics parallel interface card.

Information for the Operator

Operating Procedures

How to insert documents and passbooks into the printer.

Replacing the Ribbon Cartridge

Procedures for changing the ribbon cartridge.

Paper Jams

Explains causes and clearing procedures for paper jams.

Off-Line Operation, Setup and Adjustment

Overview of Off-line Operation

Introduces the printer's off-line mode capabilities and functions.

Classification of Off-line Operations

Categorizes the various functions available in off-line mode.

Operating Process

Describes the general sequence of operations for the printer.

Menu Setup

Menu Setup Flowchart

Visual representation of the menu setup navigation process.

Menu Print Description

Explains the function and output of the menu print feature.

Printing Test

Printing PR9 Brief User’s Guide

Specific procedure to print the brief user guide.

Character Set Printing

Procedure for printing different character sets.

Dr. Grauert Printing

Procedure for printing text using the Dr. Grauert font.

Adjustment Procedures

Reset Photosensors Value and Print

Steps to reset and print photosensor values.

Left Margin Setup

Instructions for adjusting the printer's left margin setting.

Top Margin Setup

Instructions for adjusting the printer's top margin setting.

Run-in Printing

Procedure for performing a run-in printing test.

Bidirection Alignment and Photosensor Values

Bidirection Alignment Adjustment

Guide for adjusting bidirectional print alignment.

Print Photosensor Values

Procedure to print current photosensor values.

Inquire Photosensor Values

Instructions for inquiring photosensor values.

Resume Hardware Parameter

Instructions to restore default hardware parameters.

Debug and Test Procedures

Classification and Procedures

Covers categories (Hex, Magnetic) and Hex printing procedure.

Magnetic Test Procedure

Procedure for performing the magnetic test.

Inquiry Information

Inquiry Instruction

Provides guidance on how to inquire system information.

PR9 Menu Parameters

Failure Diagnosis and Preventive Maintenance

Maintenance Overview

General overview of maintenance procedures.

Fault Detection Analysis

Steps for analyzing detected product malfunctions.

Analysis of Operating Conditions

Assessing environmental and printer conditions for faults.

Identifying the Malfunction

Methods for identifying and pinpointing malfunctions.

Fault Classification

Power On Faults

Lists faults occurring during the printer's power-on sequence.

Document Printout Faults

Details faults related to printing output quality and consistency.

Document Handling Faults

Lists faults related to document loading/expulsion.

Preventive Maintenance and Lubrication

Cleaning Procedures

Covers cleaning the case and paper paths.

Lubrication Guidelines

Guidance on lubricating printer parts.

Mechanical Adjustments

Document Feed Belt Adjustment

Procedure for adjusting the document feed belt tension.

Print Bar Adjustment

Steps for adjusting the printer's print bar.

Distance Adjustment Between Print Bar and Printhead Needles

How to set the distance between print bar and needles.

Carriage Movement Belt Adjustment

Adjusting the carriage movement belt.

Disassembly and Reassembly

Disassembly/Reassembly Introduction

General introduction to printer disassembly and reassembly.

Attentions of Disassembly/Reassembly

Safety precautions and general notes for disassembly.

Disassembly/Reassembly of the Basic Machine

Procedures for disassembling the printer's main components.

Case Disassembly/Reassembly

Steps to remove and replace the printer's outer case.

Component Disassembly and Reassembly

Console (LCD) Disassembly/Reassembly

How to remove and replace the LCD console.

Photosensor Box Disassembly/Reassembly

Procedure for removing and reinstalling the photosensor box.

Mechanical Assembly Disassembly/Reassembly

Detailed steps for disassembling the mechanical assembly.

Upper Part of Mechanical Assembly Disassembly/Reassembly

Procedure to disassemble the upper part of the mechanical assembly.

Sub-Component Disassembly and Reassembly

Printhead Disassembly/Reassembly

Instructions for removing and reinstalling the printhead.

Printhead Photosensor Disassembly/Reassembly

Steps to remove and replace the printhead photosensor.

Printhead Cable Disassembly/Reassembly

Procedure for disassembling and reassembling printhead cables.

Paper Feed Motor Disassembly/Reassembly

Instructions for removing and reinstalling the paper feed motor.

Motor and Sensor Disassembly/Reassembly

Services Motor Disassembly/Reassembly

Steps to remove and replace the services motor.

Printhead Reset Photosensor Disassembly/Reassembly

Procedure for disassembling the printhead reset photosensor.

Roller Support Tray Disassembly/Reassembly

How to remove and replace the roller support tray.

Main Board Disassembly/Reassembly

Instructions for removing and reinstalling the main board.

Power Supply and Sensor Assembly Procedures

Power Supply Assy Disassembly/Reassembly

Procedure to remove and replace the power supply assembly.

Feeder Photosensors Disassembly/Reassembly

Steps to remove and replace the feeder photosensors.

Print Bar Disassembly/Reassembly

Instructions for removing and reinstalling the print bar.

Appendix

PR9 Firmware Updating Operation

Guide for updating the printer's firmware via parallel or special board.

PR9 Communication Cable Connection Tables

Tables detailing RS232 serial and parallel cable pinouts.