Siemens Simatic S7-1500 / ET 200MP

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tomation system

SIMATIC

S7-1500/ET 200MP

Automation system

System Manual

01/2023

A5E03461182

-AK

Introduction

Safety information

New properties/functions

System overview

Application planning

Installation

Wiring

Configuring

Basics of program

execution

Protection

Flexible automation

concepts

Commissioning

CPU display

Maintenance

Test and service functions

Technical specifications

Dimension drawings

Accessories/spare parts

Decommissioning

Main Page

Table of Contents4
Introduction10
S7-1500/ET 200MP Documentation Guide12
Information Classes S7-1500/ET 200MP12
SIMATIC Technical Documentation14
Safety Information16
Security Information16
General Safety Instructions17
Warnings in this Document17
Safety-Related Symbols17
Devices Without Explosion Protection17
Devices with Explosion Protection18
Intended Use19
Changes to the Device and Spare Parts19
Target Group and Personnel Qualifications20
Personal Protective Equipment20
Open Source Software21
Safe Working22
Working on Electrical Parts22
Residual Risks22
Live Parts22
Conductive Pollution23
Overheating23
Uncontrolled Movements24
Unsafe Operating States24
Behavior in Case of Emergency24
Material Damage25
Transport and Storage25
Installation and Connection25
New Properties/Functions26
System Overview33
Overview of the SIMATIC S7-1500 Automation System33
The SIMATIC Automation Systems33
Comparison of SIMATIC Automation Systems35
Areas of Application SIMATIC S7-1500 and et 200MP37
Plant Components and Automation Levels38
Scalability39
Overview of Features41
Configuration44
Configuration of the SIMATIC S7-1500 Automation System44
Configuration of the Distributed I/O System SIMATIC et 200MP45
Configuration of a Fail-Safe System with SIMATIC S7-150046
Components50
Cpus54
What Can You Do with the CPU55
Technical Specifications of Cpus57
Web Server60
Safety61
Security63
Diagnostics65
Trace66
Interface Modules for SIMATIC S7-1500 I/O Devices68
Input and Output Modules69
Which I/O Devices Are the Correct Ones70
Digital Input Modules71
Digital Output Modules74
Fail-Safe Digital Modules76
Analog Input Modules77
Analog Output Modules80
Communication82
Interfaces for Communications82
CM Communication Modules / CP Communications Processors82
Communication Module IO-Link Master85
Safety-Related Communication Via Fail-Safe Modules86
Technology Functions87
Motion Control87
PID Control92
Technology Functions of the Compact Cpus93
Technology Modules for Counting, Measuring and Position Detection94
Technology Module for Time-Based IO95
Technology Module for Weighing Technology96
Technology Module TM NPU97
Power Supply98
Connection Elements and System Cabling100
Software103
TIA Portal103
TIA Selection Tool104
SIMATIC Automation Tool104
Sinetplan105
Proneta106
SIMATIC S7 App106
Application Planning107
Hardware Configuration107
Hardware Configuration of the S7-1500 Automation System107
Hardware Configuration of the et 200MP Distributed I/O System with PROFINET Interface Module109
Hardware Configuration of the et 200MP Distributed I/O System with PROFIBUS Interface Module111
System and Load Power Supply112
Use of System Power Supplies114
Special Considerations for the Use of a System Power Supply in the First Power Segment116
Special Requirements When Using the Power Supply PS 60W 24/48/60VDC HF118
Power Balance Calculation122
Use of Load Power Supplies125
Installation126
Basics126
Installing the Mounting Rail128
Installing the Standard Rail Adapter133
Installing a System Power Supply139
Installing a Load Current Supply141
Installing the CPU143
Installing the Interface Module145
Installing I/O Modules147
Wiring149
Rules and Regulations for Operation149
Additional Rules and Regulations for Operation of the S7-1500/ET 200MP with Fail-Safe Modules152
Safety Extra-Low Voltage (SELV, PELV) for Failsafe Modules152
Requirements of Sensors and Actuators for Fail-Safe Modules153
Capacitive Crosstalk of Digital Input/Output Signals155
Operation on Grounded Infeed155
Electrical Configuration159
Wiring Rules163
Connecting the Supply Voltage168
Connecting System Power Supply and Load Current Supply169
Connecting the Cpu/Interface Module to the Load Current Supply171
Connecting Interfaces for Communication173
Front Connector for the I/O Modules175
Wiring Front Connectors for I/O Modules Without Shield Contact Element177
Wiring Front Connectors for I/O Modules with Shield Contact Element179
Bringing the Front Connector into Final Position186
Marking the I/O Modules188
Labeling Strips188
Optional Marking189
Configuring190
Configuring the CPU191
Reading out the Configuration192
Address Assignment198
Addressing - Overview198
Addressing Digital Modules199
Addressing Analog Modules201
Process Images and Process Image Partitions204
Process Image - Overview204
Update Process Image Partitions in the User Program205
Configuring et 200MP Distributed I/O System206
Assigning Profisafe Address to Fail-Safe Modules with SIMATIC Safety207
Basics of Program Execution208
Events and Obs208
Asynchronous Instructions211
Protection224
Overview of the Protection Functions224
10.2 Protection of Confidential Configuration Data225
Configuring Access Protection for the CPU225
Using the Display to Set Additional Password Protection230
Using the User Program to Set Additional Access Protection230
Know-How Protection231
Copy Protection234
Protection by Locking the Cpu/Interface Module236
Flexible Automation Concepts237
Standard Machine Projects237
Configuration Control (Option Handling)238
Configuring240
Creating the Control Data Record242
Control Data Record for the S7-1500 Automation System245
Control Data Record for the et 200MP Distributed I/O System246
Feedback Data Record of the et 200MP Distributed I/O System247
Examples of Configuration Control248
Transferring the Control Data Record in the Startup Program of the CPU251
Behavior During Operation255
Commissioning256
Overview256
12.2 Check before Powering on for the First Time257
Procedure for Commissioning the S7-1500 Automation System258
Removing/Inserting a SIMATIC Memory Card on the CPU259
First Power-On of the CPU262
Procedure for Commissioning the et 200MP Distributed I/O System263
Commissioning the et 200MP for PROFINET IO263
Commissioning the et 200MP for PROFIBUS DP264
Operating Modes265
STARTUP Mode265
STOP Mode268
RUN Mode268
Operating Mode Transitions269
CPU Memory Reset272
Automatic Memory Reset273
Manual Memory Reset273
Backing up and Restoring the CPU Configuration275
Time Synchronization279
Example: Configuring the IP Address of the NTP Server in STEP 7 or Setting It in the User Program281
Identification and Maintenance Data283
Reading out and Entering I&M Data283
Record Structure for I&M Data286
Example: Read out Firmware Version of the CPU with Get_Im_Data288
Shared Commissioning of Projects290
CPU Display291
Maintenance300
Removing and Inserting I/O Modules300
Replacing the Display301
Replacement of I/O Modules and Front Connectors304
Coding Element on the I/O Module and on the Front Connector304
Replacing an I/O Module307
Replacing a Front Connector308
Replacing the Coding Element at the Power Connector of the System Power Supply and Load Current Supply311
Firmware Update313
Reset to Factory Settings320
Resetting the CPU to Factory Settings320
Resetting Interface Module (PROFINET IO) to Factory Settings325
Fault Reactions with Fail-Safe Modules326
Maintenance and Repair328
Test and Service Functions329
Test Functions329
Reading Out/Saving Service Data334
Technical Specifications337
Standards, Approvals and Safety Instructions337
Electromagnetic Compatibility348
Electromagnetic Compatibility of Fail-Safe Modules350
Shipping and Storage Conditions350
Mechanical and Climatic Ambient Conditions351
Information on Insulation Tests, Protection Class, Degree of Protection and Rated Voltage355
Use of the S7-1500/ET 200MP in Zone 2 Hazardous Areas356
Dimension Drawings357
Dimension Drawings of the Mounting Rails357
Dimension Drawing of Shielding Bracket for 35 MM Modules360
Dimension Drawing of Shielding Bracket for 25 MM Modules361
Dimension Drawing of Shielding Bracket for 35 MM Modules361
Dimension Drawing of Shielding Bracket for 25 MM Modules362
Dimension Drawing of Infeed Element for 35 MM Modules362
Dimension Drawing of Infeed Element for 25 MM Modules362
Dimension Drawings of the Labeling Strips363
Dimension Drawing of Test Probe for Measurement Tap363
Accessories/Spare Parts364
Decommissioning368
Introduction368
Securely Removing Data368
Recycling and Disposal370
Glossary371
Index382

Siemens Simatic S7-1500 / ET 200MP - Page 2

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