Siemens SINAMICS Series

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Appendix A

A.4 Servicing

SINAMICS DCM DC Converter

742 Operating Instructions, 12/2018, A5E34763375A

Main Page

Legal Information4
Product Name5
Technical Support7
Spare Parts7
General Safety Instructions19
Hearing Protection23
ESD-Sensitive Components24
Industrial Security25
Residual Risks of Power Drive Systems26
Ordering Information for Options and Accessories32
Ordering Information for Accessories34
Area of Application37
Additional Components38
Extended Functions39
Technical Data41
Environmental Requirements46
Ambient Temperature46
Transportation, Unpacking79
Installation79
Dimension Drawings82
Installing Options and Accessories91
AOP30 Operator Panel91
Basic Information about EMC94
EMC Planning97
General Information97
Shield Connection103
Block Diagram with Connection Suggestion116
Power Connections125
Field Supply145
Line Reactors148
Power Unit171
Electronics Power Supply175
Open-Loop and Closed-Loop Control Section177
Parallel Interface185
Memory Card Slot187
Additional System Components193
DRIVE-Cliq Interface193
Option Board: Communication Board Ethernet CBE20194
Safety Instructions194
Interface Description195
Mac Address195
X1400 Ethernet Interface196
Meaning of the Leds197
Installation199
Technical Data199
X500 DRIVE-Cliq Interface201
X524 Electronics Power Supply201
X520 Encoder System Interface202
Connection Example203
Dimension Drawing204
Sensor Module Cabinet-Mounted SMC30208
Safety Instructions209
Connection Examples216
Dimension Drawing219
Protective Conductor Connection and Shield Support221
Technical Data222
Terminal Module TM15226
Safety Instructions226
Interface Description227
Terminal Type228
Connection Example231
Cause and Rectification of Faults232
Dimension Drawing233
Installation233
Protective Conductor Connection and Shield Support235
Technical Data237
Terminal Module TM31239
Safety Instructions240
Interface Description241
Terminal Type242
X521 Analog Inputs245
X522 Analog Outputs/Temperature Sensor246
X541 Bidirectional Digital Inputs/Outputs248
X542 Relay Outputs249
Dimension Drawing252
Installation253
Protective Conductor Connection and Shield Support254
Technical Data256
Terminal Module TM150257
Installation267
Commissioning Checklist272
Mechanical Installation272
Electrical Installation273
Restoring the Factory Settings273
Commissioning Using the BOP20 Operator Panel275
Commissioning Steps276
Access Authorization276
Field Weakening280
First Commissioning283
Selecting the Language284
Encoder Selection286
Optimization Runs288
Status after Commissioning288
Resetting Parameters to Factory Settings289
Commissioning with the STARTER Commissioning Tool289
Installing the STARTER Commissioning Tool290
Procedure for Commissioning with STARTER291
Basic Procedure When Using STARTER291
Creating the Project291
The STARTER Project Wizard293
Configuring a Drive Unit300
Brake Control307
Activating Function Modules323
Drive Optimization338
Quick Commissioning338
Manual Optimization346
Optimizing the Speed Controller349
Controller Optimization350
Operation351
Basic Information351
Parameter Categories352
Resetting Parameters353
Access Level354
CDS: Command Data Set355
Using Data Sets358
Drive Objects359
Memory Card Functions361
Important Parameters365
BICO Technology: Interconnecting Signals366
Binectors, Connectors367
Interconnecting Signals Using BICO Technology368
Internal Encoding of the Binector/Connector Output Parameters369
Parameterizing Using the BOP20 (Basic Operator Panel 20)370
Operation371
Displays and Using the BOP20375
Status Display375
Parameter Display376
Value Display377
Displaying Faults and Alarms380
Controlling the Drive Using the BOP20381
Menu: Operation Screen385
Setting Options385
Parameterization Menu386
Menu: Fault/Alarm Memory387
Menu: Commissioning/Service388
Drive Commissioning388
Device Commissioning389
AOP Settings389
Setting the Date/Time392
Date Format393
Sprachauswahl/Language Selection395
Operation Via the Operator Panel (LOCAL Mode)395
LOCAL/REMOTE Key395
CCW/CW Changeover397
Increase Setpoint/Decrease Setpoint397
AOP Setpoint398
Timeout Monitoring399
Saving the Parameters Permanently403
Parameterization Errors403
Descriptions of Functions405
Overview of Inputs/Outputs405
Digital Inputs/Outputs405
Analog Inputs406
Function Diagrams406
Analog Outputs407
Communication, IT Security407
Communication According to Profidrive407
Communication Services408
Application Classes410
Cyclic Communication412
Telegrams and Process Data412
Structure of the Telegrams414
Description of Control Words and Setpoints415
Overview of Control Words and Setpoints415
Central Control and Status Words435
Diagnostics Channels for Cyclic Communication438
Parallel Operation of Communication Interfaces440
General Information about Acyclic Communication443
Structure of Orders and Responses445
Determining the Drive Object Numbers451
Example 1: Read Parameters451
Task Description451
Basic Procedure452
Communication Via PROFIBUS DP457
PROFIBUS Connection457
Bus Connector458
Bus Terminating Resistor458
General Information about PROFIBUS459
Commissioning PROFIBUS463
Setting the PROFIBUS Interface463
Setting the PROFIBUS Address463
PROFIBUS Interface in Operation464
Device Identification465
Diagnostics Options466
SIMATIC HMI Addressing466
Monitoring, Telegram Failure468
Direct Data Exchange470
Setpoint Assignment in the Subscriber472
Commissioning of the PROFIBUS Slave-To-Slave Communication474
GSD During Operation483
Messages Via Diagnostics Channels484
Communication Via PROFINET IO487
General Information about PROFINET IO493
Real-Time (RT) and Isochronous Real-Time (IRT) Communication494
Ip Address Assignment495
Data Transmission496
Communication Channels for PROFINET498
Drive Control with PROFINET498
PROFINET Interfaces498
Media Redundancy501
RT Classes for PROFINET IO501
Topology Rules506
Profinet Gsdml507
Communication with CBE20507
Communication Via SINAMICS Link514
Basic Principles of SINAMICS Link514
Transmission Time515
Configuring and Commissioning517
Sending Data518
Receiving Data520
Communication Failure When Booting or in Cyclic Operation524
Function Diagrams and Parameters526
Writing and Reading Parameters with Class 4Xx538
Mapping Tables542
Communication Details548
Communication Sequence551
Messages and Parameters552
Specification553
Function Diagrams553
Switch On, Switch Off, Enable554
Safety Shutdown (E-STOP)559
Setpoint Channel560
Ramp-Function Generator560
Control Signals562
Ramp-Function-Generator Tracking564
Fixed Setpoint567
Encoder Evaluation568
General Information568
Control and Status Words for Encoders570
Speed Controller570
Technology Controller577
Commissioning with STARTER578
Operating Hours Counter583
Speed-Dependent Current Limitation590
Overview of Functions593
Configuring for Dynamic Overload Capability594
Automatic Restart600
Topology Overview602
Standard Mode606
Parameter Assignment609
12-Pulse Parallel Connection611
Operating Modes614
12-Pulse Series Connection618
12-Pulse Series Connection: Controlled Converter + Uncontrolled Converter620
Switchover of the Power Unit Topology - Option S50621
Direction of Rotation Reversal Using Field Reversal622
General Information626
Series Connection628
Parallel Connection629
Bus Connection630
Terminal Module Cabinet TMC (Option G63)633
Runtime (Operating Hours Counter)633
Diagnostic Memory634
Thyristor Diagnostics635
Description of the Leds on the CUD637
Diagnostics Via STARTER640
Diagnostic Functions640
Function Generator641
Trace Function644
Single Trace644
Acknowledging Faults652
Fault Buffer653
Configuring Messages656
Parameters and Function Diagrams for Faults and Alarms658
Forwarding Faults and Alarms659
Maximum Configuration661
Free Function Blocks663
General Remarks663
Write and Know-How Protection671
Deactivating Write Protection673
Know-How Protection673
Activating Know-How Protection677
Deactivating Know-How Protection679
Changing the Password680
Overview of Important Parameters685
Maintenance687
Upgrading the Device Firmware689
Step 1: Backup the Configuration689
Replacing Components694
Replacing the Fan694
Replacing Fuses700
Functional Safety711
Application Examples716
Description of the Applications716
Diagnostics Test724
Recommended Safety Relays730
Certifications and Standards731
Reference Standards733
Country-Specific Standards733
List of Abbreviations734
Environmental Compatibility742

Siemens SINAMICS Series - Page 744

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