3.8 Service and diagnostics.........................................................................................................78
3.8.1 Backing up log data for service case.....................................................................................78
3.8.1.1 Overview................................................................................................................................78
3.8.1.2 Backing up log data to USB...................................................................................................78
3.8.1.3 Backing up log data as ZIP file...............................................................................................78
4 Service cases - hardware...........................................................................................................................79
4.1 Safety instructions for the hardware.......................................................................................81
4.2 PPU 27x.4..............................................................................................................................83
4.2.1 PPU status displays...............................................................................................................83
4.2.2 This is how you remove the PPU...........................................................................................85
4.2.3 This is how you install the PPU..............................................................................................86
4.3 Replacing the system CompactFlash Card............................................................................88
4.3.1 This is how you remove the system CompactFlash Card......................................................88
4.3.2 This is how you insert the system CompactFlash Card.........................................................89
4.4 Replacing the front cover.......................................................................................................91
4.4.1 This is how you remove the front cover.................................................................................91
4.4.2 This is how you install the front cover....................................................................................92
4.5 Machine control panels..........................................................................................................93
4.5.1 This is how you remove MCP 483 USB/MCP 310 USB/MCP 416 USB................................93
4.5.2 This is how you install the MCP 483 USB/MCP 310 USB/MCP 416 USB.............................95
4.5.3 Status display MCP interface PN...........................................................................................96
4.5.4 This is how you remove the MCP interface PN......................................................................96
4.5.5 This is how you install the MCP interface PN........................................................................98
4.5.6 Status displays, MCP 483C PN.............................................................................................99
4.5.7 This is how you remove the MCP 483C PN.........................................................................100
4.5.8 This is how you install the MCP 483C PN ...........................................................................102
4.5.9 Status displays MCP 310C PN............................................................................................103
4.5.10 This is how you remove the MCP 310C PN.........................................................................104
4.5.11 This is how you install the MCP 310C PN ...........................................................................106
4.5.12 This is how you replace the rotary switch............................................................................107
4.6 I/O modules..........................................................................................................................110
4.6.1 Status displays PP 72/48D PN.............................................................................................110
4.6.2 This is how you remove the PP 72/48D PN.........................................................................111
4.6.3 This is how you install the PP 72/48D PN ...........................................................................113
4.6.4 Status displays PP 72/48D 2/2A PN....................................................................................114
4.6.5 This is how you remove the PP 72/48D 2/2A PN.................................................................115
4.6.6 This is how you install the PP 72/48D 2/2A PN ..................................................................117
4.7 Expansion modules NX10.3 / NX15.3..................................................................................118
4.7.1 NX10.3 / NX15.3 status displays..........................................................................................118
4.7.2 NX10.3 / NX15.3 connections..............................................................................................119
4.7.3 This is how you remove the NX10.3 / NX15.3.....................................................................119
4.7.4 This is how you install the NX10.3 / NX15.3........................................................................121
4.8 Installing SINAMICS components........................................................................................122
4.8.1 Releasing with a screwdriver...............................................................................................122
4.8.2 Protective conductor connection and shield contact............................................................122
4.9 Control Unit CU320-2 PN and CU310-2 PN........................................................................124
4.9.1 CU320-2 PN status displays................................................................................................124
Table of contents
Software and hardware
6 Service Manual, 08/2018, 6FC5397-5DP40-6BA1