Siemens SINUMERIK 840D Simodrive 611 digital User Manual

Valid for
Control Version
SINUMERIK 840D/810D powerline 6
SINUMERIK 840DE/810DE powerline
(export variant) 6
Drive Version
SIMODRIVE 611 digital 5
03/2006 Edition
SINUMERIK 840D/810D
SIMODRIVE 611 digital
Start-Up Guide
General preparation 1
Structure 2
Settings, MPI/BTSS 3
EMC/ESD measures 4
Power-On and Power-Up 5
Programming the
control
6
PLC description 7
Alarm and message texts 8
Axis/spindle test run 9
Drive optimization 10
Data back-up 11
Replacing software and
hardware
12
HMI 13
Miscellaneous 14
Abbreviations A
Index

Siemens SINUMERIK 840D Simodrive 611 digital Specifications

General

Type	CNC Control
Drive System	Simodrive 611 digital
Control System	SINUMERIK 840D
Application	Machine tools (milling, turning, grinding, etc.)
Compatibility	SINUMERIK 840D

Summary

General Preparation

1.1 Preconditions

Details required software, devices, and accessories for starting up SINUMERIK 840D.

1.2 Standard/export Variants

Explains configurations for export control and identification methods.

Settings, MPI/BTSS

3.1 MPI Network Rules for SINUMERIK 840D

Basic rules for installing MPI networks, including termination and cable length.

3.2 MPI Network Rules for SINUMERIK 810D

Basic rules for installing MPI networks for SINUMERIK 810D.

3.3 MPI Default Configuration for SINUMERIK 840D

Default MPI bus address configuration for SINUMERIK 840D with PCU and MSTT.

3.4 MPI Default Configuration for SINUMERIK 810D

Default MPI bus address configuration for SINUMERIK 810D with PCU and MSTT.

3.6 MPI Interface for Customer’s Operating Panel

Details MPI interface for operating panel connection, including default switch settings.

3.8 PCU 20/50/50.3/70

Covers PCU settings with HMI Embedded/Advanced for SINUMERIK 840D/810D.

EMC and ESD Measures

4.1 RI Suppression Measures

Guidelines for shielded cables and construction rules for EMC measures.

4.2 ESD Measures

Precautions for handling ESD-sensitive modules to prevent damage.

Power-On and Power-Up

5.1 Start-up Order

Recommended sequence for powering on and starting up system components.

5.2 NCU Controls and Displays

Illustrates NCU controls and displays important for powering on SINUMERIK 840D.

5.3 CCU Controls and Displays

Shows CCU controls and displays important for powering on SINUMERIK 810D.

5.4 Power-On and Power-Up

Details power-on sequence, error handling, and component startup.

Programming the Control

6.1 Machine and Setting Data

Explains how machine and setting data match the control to the machine.

6.3 Protection Level Concept

Introduces protection levels for data access, passwords, and key switches.

6.8 Scaling Machine Data

Explains machine data scaling related to physical units and download procedures.

6.9 Axes and Spindles

Details axis configurations, drive configurations, and parameter settings.

6.10 Linear Motors (1FN1 and 1FN3 Motors)

Covers general information, startup procedures, and tests for linear motors.

6.12 System Settings for Power-Up, RESET and Starting Part Programs

Explains system settings affecting power-up, reset, and part program start.

PLC Description

7.1 PLC Start-up

Covers PLC module compatibility, program structure, and download procedures.

Alarm and Message Texts

8.1 Alarm Text Files for HMI Embedded

Explains alarm text storage, transfer, and adaptation for HMI Embedded.

8.2 Alarm Text Files for HMI Advanced

Details alarm text files for HMI Advanced, including editor, languages, and master language.

8.3 Syntax for Alarm Text Files

Defines alarm numbers and text file structures for cycle, compile cycle, and PLC alarms.

Axis/Spindle Dry Run

9.1 Requirements

Details enabling signals for axis/spindle movement, including drive and PLC interface signals.

9.2 Axis Dry Run

Provides a flowchart for axis dry run, checking enables, data, and path evaluation.

9.3 Test of the Spindle

Outlines steps to test spindle rotation, direction, speed, and synchronization.

Drive Optimization

10.1 Overview

Introduces drive optimization tool for configuration, parameter assignment, and frequency response.

10.2 Measuring Functions

Explains measuring functions for displaying drive/control behavior graphically.

10.4 Frequency Response Measurement

Details scanning torque, speed, and position control loops for tuning.

10.5 Measuring Function for Coupled Axes

Covers measuring functions for gantry/master-slave couplings, allowing individual axis scanning.

10.6 Graphical Display

Details displaying measurement results graphically using markers, zoom, and scaling.

10.7 Trace Function

Explains trace function overview, main screen, display, and signal management.

10.9 Automatic Controller Settings ( HMI Advanced only)

Provides flowcharts and input parameters for self-optimization of controllers.

Data Back-up

11.1 General

Explains the need for data back-up after startup, changes, or servicing.

11.5 Data Back-up via Machine Data

Details using MD 11210 for backing up only changed machine data.

11.5.1 Standard System Start-up (Data Back-up)

Explains creating and using standard system startup files for configurations and archiving.

11.7 Data Output

Describes outputting drive, NC, PLC, and HMI data via V24 interface.

11.8 Backing up the Hard Disk with Norton Ghost

Details using Norton Ghost for PCU hard disk backup/restore, including system software.

11.9 Backing up the Current Image of the Latest Software

Explains creating, restoring, and deleting software images using Norton Ghost.

11.10 Installing a Replacement Hard Disk

Provides instructions for restoring data backups to a replacement hard disk.

11.11 Data Back-up with VALITEK Streamer with the PCU 50

Guides on using VALITEK streamer for backing up and restoring system/user data.

11.12 Line Checksums and MD Numbers in MD Files

Explains line checksums and MD numbers in machine data files.

11.14 Back up PLC Data

Explains PLC data backup procedures for consistent original or instantaneous images.

Replacing Software and Hardware

12.1 Software Update

Details the sequence for updating software via the PCMCIA card, including settings and reset.

12.4 Standard System Start-up via NC Card

Explains using NC card for start-up archives and copying with SINUCOPY-FFS.

12.5 Hardware Replacement

States components can be replaced using designation numbers; advises saving data.

12.6 Replacing Batteries and Fans

Provides cautions for battery replacement and refers to detailed procedures.

Miscellaneous

14.1 Tool Box Software Package

Lists tool box CD-ROM contents: PLC programs, NC variable selector, sample programs.

14.2 Machine Data Access via Part Program

Explains machine data display via HMI and identifier usage for programming/serial port access.

Abbreviations