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Siemens SINUMERIK 840D sl Turning User Manual

Siemens SINUMERIK 840D sl Turning
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SINUMERIK
SINUMERIK 840D sl
Turning
Operating Manual
Valid for:
SINUMERIK 840D sl / 840DE sl
Software version
CNC system software for 840D sl / 840DE sl V4.92
SINUMERIK Operate for PCU/PC V4.92
06/2019
A5E44903486B AB
Preface
Fundamental safety
instructions
1
Introduction
2
Multitouch operation with
SINUMERIK Operate
3
Setting up the machine
4
Working in manual mode
5
Machining the workpiece
6
Simulating machining
7
Creating a G code program
8
Creating a ShopTurn program
9
Programming technology
functions (cycles)
10
Multi-channel machining
11
Collision avoidance
12
Tool management
13
Managing programs
14
Alarm, error and system
messages
15
Continued on next page

Table of Contents

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Siemens SINUMERIK 840D sl Turning Specifications

General IconGeneral
Control Unit TypeSINUMERIK 840D sl
ApplicationTurning
Number of axesUp to 31
Number of spindlesUp to 10
NC channelsUp to 10
PLCIntegrated SIMATIC S7-300
CommunicationPROFINET, PROFIBUS, Ethernet
ProgrammingDIN/ISO
InterfaceEthernet, USB
Data StorageCF card, network storage
Operating Temperature0°C to 45°C

Summary

Fundamental safety instructions

General safety instructions

Provides essential safety guidelines for machine operation and risk mitigation.

Warranty and liability for application examples

Details the non-binding nature of application examples and user responsibility.

Industrial security

Outlines measures for protecting systems, machines, and networks against cyber threats.

Introduction

Product overview

Introduces the SINUMERIK control system as a CNC for machine tools and its basic functions.

Operator panel fronts

Describes the display and operation interface components of the SINUMERIK Operate user interface.

Keys of the operator panel

Details the available keys and key combinations for operating the control and machine tool.

Multitouch operation with SINUMERIK Operate

Multitouch panels

Explains the optimization of the SINUMERIK Operate Generation 2 interface for touch and gesture operations.

Touch-sensitive user interface

Provides guidance on using touch panels, including glove compatibility and pressure.

Finger gestures

Details various finger gestures like tap, pinch, and pan for interacting with the interface.

Setting up the machine

Switching on and switching off

Describes the procedure for powering the control system on and off.

Approaching a reference point

Explains how to reference machine axes, including collision risk and procedure.

Modes and mode groups

Details the three different operating modes available (JOG, MDI, AUTO) and mode groups.

Settings for the machine

Covers essential machine settings like coordinate system and unit of measurement.

Setting the zero offset

Explains how to enter and reset position values for axes and work offsets.

Measuring the tool

Details methods for determining tool offset data, including manual and probe measurements.

Measuring the workpiece zero

Describes how to determine the workpiece zero point by measuring its length and face surface.

Zero offsets

Explains machine zero vs. workpiece zero and the role of base, coarse, and fine offsets.

Working in manual mode

General

Outlines the use of "JOG" mode for setup and simple traversing movements.

Selecting a tool and spindle

Covers tool selection and spindle control within the T,S,M window.

Starting and stopping the spindle manually

Details how to manually start, stop, and set spindle speed and direction.

Positioning the spindle

Explains how to position the spindle at a specific angle for operations like tool changes.

Traversing axes

Describes how to move axes manually using increments or axis keys.

Positioning axes

Explains how to traverse axes to specific positions for simple machining.

Manual retraction

Covers retracting drilling tools or handling interruptions during thread tapping.

Simple stock removal of workpiece

Details the cycle for turning the face surface of the workpiece.

Thread synchronizing

Explains how to synchronize the spindle to an existing thread turn for re-machining.

Default settings for manual mode

Specifies configurations for manual mode in the "Settings for manual operation" window.

Machining the workpiece

Starting and stopping machining

Outlines the steps to start, stop, and cancel program execution during machining.

Selecting a program

Describes how to select programs from the Program Manager for execution.

Executing a trail program run

Explains how to test programs block-by-block for machining control.

Displaying the current program block

Details how to view currently executed program blocks and machining times.

Displaying a basic block

Explains how to view precise axis positions and important G functions during testing.

Display program level

Describes how to display the current program level during execution of large programs with subprograms.

Correcting a program

Provides options for correcting programs when syntax errors are detected.

Repositioning axes

Explains how to move tools away from the contour after a program interruption and resume execution.

Starting machining at a specific point

Covers methods for starting program execution from a specific block or search target.

Controlling the program run

Details various modes for controlling program execution like PRT, DRY, RG0, M01, M101, DRF, SB.

Skip blocks

Explains how to skip program blocks that are not to be executed every time.

Overstore

Describes how to execute technological parameters before program start for a single run.

Editing a program

Covers various functions for editing part programs, including search and replace.

Searching in programs

Explains how to use the search function to find specific points in programs.

Replacing program text

Details how to find and replace text within programs in a single step.

Copying/pasting/deleting a program block

Covers operations for inserting, cutting, copying, and pasting program blocks.

Renumbering a program

Explains how to modify block numbering in programs opened in the editor.

Creating a program block

Describes how to combine several blocks to form program blocks for better structure.

Opening additional programs

Covers viewing and editing multiple programs simultaneously in the editor.

Editor settings

Details default settings for the editor that take effect automatically when opened.

Working with DXF files

Explains how to open, clean, enlarge, reduce, and rotate DXF files.

Importing and editing a DXF file in the editor

Covers the general procedure for importing and editing DXF files.

Specifying a reference point

Details how to specify a reference point for DXF files, as their zero point often differs.

Assigning the machining plane

Explains how to select the machining plane for contours created with the DXF reader.

Setting the tolerance

Covers entering a snap radius to compensate for gaps in drawings.

Selecting the machining range / deleting the range and element

Describes how to select and delete ranges and elements within DXF files.

Saving the DXF file

Explains how to save reduced and edited DXF files.

Transferring the drilling positions

Details how to transfer drilling positions from DXF files to cycles.

Accepting contours

Covers the process of accepting contours created from DXF files.

Display and edit user variables

Explains how to display and edit user variables like R parameters and GUDs.

Global R parameters

Describes global R parameters as arithmetic parameters that can be read/written by all channels.

R parameters

Details R parameters as channel-specific variables for G code programs.

Displaying global user data (GUD)

Explains how global user data (GUDs) remains available after the machine is switched off.

Displaying channel GUDs

Describes channel-specific user variables that are applicable in all programs for each channel.

Displaying local user data (LUD)

Explains that LUDs are only valid in the program where they were defined.

Displaying program user data (PUD)

Details PUDs as global part program variables valid in all main programs and subprograms.

Searching for user variables

Covers searching for R parameters and user variables within lists.

Displaying G functions and auxiliary functions

Explains how to display selected G groups and available G functions.

Selected G functions

Details the 16 selected G groups and currently active G functions.

G groups displayed by default

Lists G groups displayed by default.

G groups displayed by default (ISO code)

Lists G groups displayed by default according to ISO code.

All G functions

Lists all G groups and their group numbers in the "G Functions" window.

G functions for mold making

Highlights important information for machining free-form surfaces using High Speed Settings.

High-speed cutting information

Lists programmed values for specific information in the "All G functions" window.

Auxiliary functions

Explains M and H functions preprogrammed by the manufacturer.

Displayed auxiliary functions

Describes the display of current M and H functions in the "Auxiliary Functions" window.

Displaying superimpositions

Covers displaying handwheel axis offsets or programmed superimposed movements.

Mold making view

Explains how to display machining paths for large mold making programs for a fast overview.

NC blocks that can be interpreted

Lists NC blocks supported for mold making view, including types, orientation, and G codes.

Changing and adapting the mold making view

Details options for adjusting the view for better assessment of the workpiece.

Starting the mold making view

Step-by-step guide to opening the mold making view.

Adapting the mold making view

Explains how to adapt the graphic for better assessment.

Specifically jump to the program block

Describes how to jump directly to a program block from the graphic for editing.

Searching for program blocks

Explains how to search for program blocks where edits can be made.

Changing the view

Covers enlarging, reducing, moving, and rotating the graphical representation.

Enlarging or reducing the graphical representation

Details how to adjust the size of the graphical representation.

Moving and rotating the graphic

Explains how to reposition and rotate the graphic using cursor keys or mouse.

Modifying the viewport

Explains how to shift and change the size of the mold building view section.

Displaying the program runtime and counting workpieces

Covers gaining an overview of program runtime and workpiece count.

Setting for automatic mode

Explains how to test programs to identify errors at an early stage.

Simulating machining

Overview

Describes simulation as a way to verify programming results without machine axis movement.

Graphic display

Explains how simulation uses workpiece proportions and tool data for screen display.

Depth display

Details how depth infeed is color-coded to indicate machining depth.

Definition of a blank

Explains that blank dimensions from the program editor are used for the workpiece.

Machine references

Covers context regarding machine references.

Simulation display

Allows choosing between material removal simulation and path display.

Display variants

Covers three graphical display variants: simulation before machining, simultaneous recording before, and during machining.

Views

Lists available views like Side, Half cut, Front, 3D, and 2-window.

Status display

Shows current axis coordinates, override, tool, feedrate, and machining time.

Determining the program runtime

Explains that program runtime is determined during simulation.

Properties of simultaneous recording and simulation

Details traversing paths and optimum display properties.

Start position for simulation and simultaneous recording

Explains how start position is converted via zero offset and how simultaneous recording begins.

Simulation before machining of the workpiece

Describes performing a quick run-through to graphically display program execution before actual machining.

Simultaneous recording before machining of the workpiece

Explains how to graphically display program execution for monitoring during program test.

Simultaneous recording during machining of the workpiece

Covers tracking program execution on screen while machining is active.

Different views of the workpiece

Details various graphical views for workpiece machining display.

Side view

Explains how to display and change the side view of the workpiece.

Half section

Describes displaying the workpiece in a half-cut view.

Face view

Explains how to display the workpiece in the X-Y plane.

3D view

Covers displaying the workpiece as a three-dimensional model.

2-window

Details the 2-window view containing side and front views of the workpiece.

Graphical display

Explains the graphical display of traversing paths and active window.

Editing the simulation display

Covers blank display and showing/hiding the tool path.

Blank display

Explains how to replace or define a blank for programs where it cannot be inserted.

Showing and hiding the tool path

Details how to show or hide the programmed tool path.

Program control during the simulation

Explains how to change feedrate and select maximum feedrate during simulation.

Changing the feedrate

Details how to adjust feedrate during simulation.

Simulating the program block by block

Covers controlling program execution block by block during simulation.

Editing and adapting a simulation graphic

Explains how to enlarge, reduce, pan, rotate, and modify the simulation graphic.

Enlarging or reducing the graphical representation

Details how to adjust the size of the graphical representation.

Panning a graphical representation

Explains how to move the graphic up, down, left, or right.

Rotating the graphical representation

Describes how to rotate the workpiece view in 3D.

Modifying the viewport

Explains how to shift and change the size of the mold building view section.

Defining cutting planes

Covers displaying certain views to show hidden contours in 3D view.

Displaying simulation alarms

Explains how alarms during simulation runs are displayed and managed.

Creating a G code program

Functions

Lists available functionalities for G code programming, including cycles and contour input.

Call and return conditions

Details conditions for calling and returning from cycles and programmable frames.

Program views

Covers displaying G code programs in various views like program view and parameter screen.

Program view

Describes the overview of individual machining steps provided by the program view in the editor.

Display of the machining times

Explains how machining times are displayed based on automatic mode settings.

Highlighting of selected G code commands or keywords

Details color highlighting for G code commands and keywords in the editor settings.

Program structure

Outlines the three sub-areas of a G code program: header, blocks, and end of program.

Fundamentals

Explains basic concepts like machining planes and current planes in cycles.

Machining planes

Defines machining planes by coordinate axes and their relevance for tool offset calculation.

Current planes in cycles and input screens

Describes plane selection boxes in input screens when not specified by NC data.

Programming a tool (T)

Details how to call tools, select them from the tool list, and program parameters like tool change and spindle settings.

Generating a G code program

Guides on creating separate programs for each workpiece with individual machining steps.

Creating a new part program

Steps for creating a new part program in the Program Manager.

Creating a new part program for a workpiece

Steps for creating a new G code program for a workpiece.

Blank input

Explains the use of blanks for simulation and simultaneous recording, defining shape and dimensions.

Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP, SC, F)

Details general parameters that repeat in program headers and cycle input screens.

Selection of the cycles via softkey

Provides an overview of available machining steps and their selection.

Calling technology cycles

Details how to call technology cycles and manage their parameters.

Hiding cycle parameters

Describes how certain parameters can be hidden in screens depending on manufacturer settings.

Compatibility for cycle support

Discusses the upward compatibility of cycle support across software versions.

Programming variables

Explains the use of variables and expressions in screen forms.

Changing a cycle call

Covers how to change parameters of a cycle call.

Creating a ShopTurn program

Graphic program control, ShopTurn programs

Introduces graphic programming for generating machining step programs directly at the machine.

Functions

Lists functionalities like technology-oriented step selection, input windows, online help, and contour input.

Program views

Covers displaying ShopTurn programs in Work plan, Graphic view, or Parameter screen.

Work plan

Explains the overview of individual machining steps in the work plan.

Display of the machining times

Details how machining times are recorded and displayed.

Highlighting of selected G code commands or keywords

Explains color highlighting for G code commands in the program editor.

Program structure

Outlines the three sub-areas of a machining step program: header, blocks, and end of program.

Program header

Covers parameters affecting the entire program, like blank dimensions and retraction planes.

Program blocks

Details determining individual machining steps and specifying technology data and positions.

Linked blocks

Explains how technology and positioning blocks are linked and connected.

End of program

Signals the end of workpiece machining and sets program repetition.

Fundamentals

Explains basic concepts like machining planes and their types.

Machining planes

Defines machining planes by coordinate axes and their relevance for tool offset calculation.

Machining cycle, approach/retraction

Explains the standard approach and retraction pattern in machining cycles.

Absolute and incremental dimensions

Covers inputting positions in absolute or incremental dimensions based on workpiece drawings.

Polar coordinates

Details specifying positions using right-angled or polar coordinates.

Clamping the spindle

Mentions that the "Clamp spindle" function is set up by the machine manufacturer.

Program header

Lists parameters effective for the complete program, like blank dimensions and retraction planes.

Generating program blocks

Guides on defining individual machining steps in program blocks after creating the header.

Selecting a technological function

Explains how to select technological functions and their parameters.

Selecting a tool from the tool list

Details the process of selecting tools and loading them into the editor.

Tool, offset value, feedrate and spindle speed (T, D, F, S, V)

Lists parameters to be entered for every program block.

Tool

Covers programming tools by name or location number, including modal selection.

Cutting edge (D)

Explains the need for selecting or specifying the cutting edge number for tools with multiple edges.

Radius compensation

Details the option of programming machining with or without radius compensation.

Feedrate (F)

Defines feedrate as speed at which axes move during machining.

Spindle speed (S)

Explains spindle speed programming in RPM.

Cutting rate (V)

Covers cutting rate as circumferential velocity in m/min.

Machining

Details options for roughing, finishing, complete machining, edge finishing, and base finishing.

Call work offsets

Explains how to call work offsets (G54, etc.) from any program and view coordinates.

Repeating program blocks

Covers programming steps to be executed more than once using start and end markers.

Entering the number of workpieces

Details how to specify the quantity of workpieces to be produced.

Changing program blocks

Explains how to optimize parameters or adapt blocks to new situations.

Changing program settings

Covers changing parameters in the program header and basic settings for machining direction.

Selection of the cycles via softkey

Provides an overview of available machining steps and their selection.

Calling technology cycles

Details how to call technology cycles and manage their parameters.

Checking cycle parameters

Explains the parameter check during program creation.

Programming variables

Explains the use of variables and expressions in screen forms.

Changing a cycle call

Covers how to change parameters of a cycle call.

Programming the approach/retraction cycle

Details programming special cycles for approach/retraction.

Programming technology functions (cycles)

Drilling

Covers general geometry parameters and drilling positions for various drilling cycles.

General

Explains general geometry parameters like retraction plane and safety clearance.

Centering (CYCLE81)

Details the centering function for drilling holes.

Drilling (CYCLE82)

Covers the drilling cycle for various depths and input methods.

Reaming (CYCLE85)

Explains the reaming cycle and its parameters.

Deep-hole drilling 1 (CYCLE83)

Details the deep-hole drilling cycle with multiple infeed steps and chip breaking.

Deep-hole drilling 2 (CYCLE830)

Covers the deep-hole drilling cycle which includes predrilling and pilot hole functions.

Tapping (CYCLE84, 840)

Explains the tapping cycle for internal threads with constant or variable pitch.

Drill and thread milling (CYCLE78)

Details using a drill and thread milling cutter for internal threads.

Positions and position patterns

Explains programming arbitrary positions and patterns like line, grid, frame, circle, and pitch circle.

Arbitrary positions (CYCLE802)

Covers programming any positions in rectangular or polar coordinates.

Row position pattern (HOLES1)

Explains programming positions at equal distances along a line.

Circle or pitch circle position pattern (HOLES2)

Details programming holes on a full or pitch circle with defined radius.

Contour milling

Covers milling simple or complex contours with open or closed elements.

General information

Introduces the contour milling cycle and its capabilities.

Representation of the contour

Explains how contours are represented in G code and ShopTurn programs.

Symbolic representation

Details symbols used to represent contour elements and their status.

Graphic display

Explains the progress of contour programming shown in broken-line graphics.

Creating a new contour

Guides on creating new contours by specifying starting points and elements.

Contour call (CYCLE62) - only for G code program

Explains how the input creates a reference to the selected contour.

Path milling (CYCLE72)

Covers milling along any programmed contour with cutter radius compensation.

Stock removal (CYCLE952)

Details the stock removal function for machining contours.

Plunge-cutting rest (CYCLE952)

Explains the function for removing residual material after grooving.

Contour pocket residual material (CYCLE63, option)

Covers removing residual material from pockets.

Contour spigot residual material (CYCLE63, option)

Explains removing residual material from spigots.

Milling contour pocket (CYCLE63)

Details milling pockets on face or peripheral surfaces.

Milling contour spigot (CYCLE63)

Explains milling spigots on face or peripheral surfaces.

Slot

Covers the open slot function for machining open slots.

Longitudinal groove (SLOT1)

Details milling longitudinal grooves.

Circumferential groove (SLOT2)

Explains milling circumferential slots.

Multi-channel machining

Multi-channel view

Allows simultaneous viewing of several channels in Machine and Program operating areas.

Multi-channel support

Explains SINUMERIK Operate support for multi-channel machines.

Working with several channels

Covers generating, simulating, and running-in programs on multi-channel machines.

Creating a multi-channel program

Details combining programs for multi-channel machining into one workpiece.

Entering multi-channel data

Explains how to enter data applicable to all channels for G code and ShopTurn programs.

Editing a multi-channel program

Covers changing job list composition and channel assignments.

Editing a G code multi-channel program

Details editing G code multi-channel programs.

Adding multi-channel data in a G code program

Explains how to add multi-channel cycles (CYCLE208) subsequently.

Modify blank

Describes how to modify blank parameters.

Editing a ShopTurn multi-channel program

Covers changing job list composition and channel assignments.

Program header with multi-channel data

Details setting parameters effective for the complete program in multi-channel data.

Synchronizing a counterspindle

Explains synchronizing counter-spindle steps across all channels.

Stock removal with 2 synchronized channels

Covers simultaneous machining with 2 channels (4 axes).

Synchronizing programs

Explains obtaining an overview of program sequences and coordinating channels.

Synchronizing commands

Lists commands for synchronizing programs like START, WAITM, WAITMC, WAITE, SETM, CLEARM, GET, RELEASE.

Shifting blocks

Covers shifting program blocks to longer wait points to reduce machining time.

Automatic block building

Explains splitting existing programs into desired blocks automatically.

Creating automated program blocks

Details creating automated program blocks.

Editing a converted program

Covers opening, closing, and creating additional blocks in converted programs.

Simulating machining

Explains how to simulate machining for classic lathes with main and counterspindles.

Collision avoidance

Software option

Mentions required software options for collision avoidance functions.

Activating collision avoidance

Details the preconditions and procedure for activating collision avoidance.

Set collision avoidance

Explains how to separately activate or deactivate collision monitoring for machine and tools.

Tool management

Lists for the tool management

Covers displaying tools, magazine locations, sorting, and filtering lists.

Tool list

Details all parameters and functions for creating and setting up tools.

Tool parameters

Explains column headings like Location, BS, Type, Tool name, ST, D, and Radius.

Tool types

Provides an overview of available tool types for new tool creation.

Tool dimensioning

Gives an overview of the dimensioning of tools with diagrams.

Creating a new tool

Guides on creating new tools from favorites or special tool types.

Creating a new tool from file

Explains how to create a new tool from a file.

Unloading a tool in a file

Covers unloading tools from a magazine and writing data to a file.

Deleting a tool in a file

Explains how to delete tools from a file.

Tool wear

Details parameters and functions for monitoring tool wear during operation.

Reactivate tool

Explains how to replace disabled tools or make them ready for use again.

Relocating a tool

Covers relocating tools within magazines to different locations.

Delete/unload/load/relocate all tools

Explains options for managing multiple tools in magazines.

Tool details

Covers displaying tool data, cutting edge data, and monitoring data.

Displaying tool details

Explains how to display parameters of selected tools.

Tool data

Details data provided in the "Tool Details" window.

Cutting edge data

Explains data provided on the selected tool when the "Cutting edge data" softkey is active.

Monitoring data

Details data provided on the selected tool when the "Monitoring data" softkey is active.

Sorting tool management lists

Explains how to display tools sorted by different criteria.

Filtering the tool management lists

Covers filtering tools based on specific properties.

Specific search in the tool management lists

Details the search function in tool management lists.

Changing the cutting edge position or tool type

Explains how to change cutting edge position or tool type.

Working with multitool

Covers storing more than one tool at a magazine location using multitools.

Tool list for multitool

Explains the supplemented tool list when working with multitools.

Create multitool

Guides on creating multitools from favorites or special tool types.

Equipping multitool with tools

Details how to equip multitools with tools.

Removing a tool from multitool

Explains how to remove tools from a multitool.

Delete multitool

Covers deleting multitools and their associated tools.

Loading and unloading multitool

Details loading and unloading multitools to/from magazines.

Reactivating the multitool

Explains how to reactivate disabled multitools and tools.

Relocating a multitool

Covers relocating multitools between magazine locations.

Positioning multitool

Explains how to position a multitool in the spindle.

Managing programs

Overview

Introduces accessing programs for execution, editing, copying, or renaming.

NC memory

Describes the display of the complete NC working memory with tools, main programs, and subroutines.

Local drive

Explains displaying workpieces, main programs, and subprograms saved on CF card or local hard disk.

Creating Directories

Guides on managing program and data transparently by creating subdirectories.

USB drives

Covers exchanging data via USB drives, including execution and partitioning.

FTP drive

Details options for transferring data between control system and external FTP server.

Opening and closing the program

Explains how to view and modify programs in the editor.

Executing a program

Guides on selecting and executing programs, including automatic switching to Machine operating area.

Creating a directory / program / job list / program list

Covers creating directories, programs, job lists, and program lists with naming rules.

File and directory names

Outlines rules for assigning names to files and directories.

Creating a new directory

Explains how to create subdirectories for managing programs and data.

Creating a new workpiece

Guides on creating various file types like main programs, initialization files, and tool offsets within a workpiece.

Creating a new G code program

Details how to create G code programs and render G code blocks.

New ShopTurn program

Explains creating ShopTurn programs and generating machining steps.

Storing any new file

Covers creating files in any format within directories or subdirectories.

Creating a job list

Explains creating job lists for extended workpiece selection, specifying program selection in different channels.

Executing a workpiece

Details checking and executing job lists.

Searching directories and files

Covers searching for directories and files in the Program Manager.

Displaying the program in the Preview.

Explains how to show program content in a preview before editing.

Selecting several directories/programs

Details selecting multiple files and directories for processing.

Copying and pasting a directory/program

Covers copying and pasting directories/programs for creating new ones or exchanging data.

Deleting a directory/program

Explains how to delete unused programs or directories.

Changing file and directory properties

Covers displaying and changing file/directory properties like access rights.

Set up drives

Details configuring logical drives (data carriers) for access.

Overview

Lists configurable logical drives like USB, Network, CompactFlash, and Local Hard Disk.

Setting up drives

Explains configuring softkeys in the Program Manager via the "Set Up Drives" window.

Specifications for USB

Details USB interface specifications.

Specifications for local drives

Provides specifications for local drives.

Specifications for network drives

Details specifications for network drives.

Additional specifications when using the "Execution from external storage (EES)" function

Covers requirements for using external storage for program execution.

Viewing PDF documents

Explains how to display HTML and PDF documents via the Program Manager.

EXTCALL

Details the EXTCALL command for accessing files from drives and subprograms.

Execution from external memory (EES)

Explains executing part programs from external storage.

Backing up data

Covers generating archives in Program Manager and system data.

Generating an archive in the Program Manager

Guides on archiving individual files from NC memory or local drive.

Generating an archive via the system data

Explains backing up specific data files directly from the data tree.

Reading in an archive in the Program Manager

Details how to read archives from system data or configured drives.

Read in archive from system data

Covers reading archives directly from the data tree.

Setup data

Explains backing up and reading setup data like tool data, zero points, and magazine assignments.

Backing up setup data

Guides on backing up tool data, zero points, and magazine assignments.

Reading-in set-up data

Details selecting backed-up data to read in, such as tool data, magazine assignments, and zero points.

Backing up parameters

Covers saving R-parameters and global user variables for specific programs.

RS-232-C

Details reading-in and reading-out archives via serial interface and V24 settings.

Reading-in and reading-out archives via a serial interface

Explains V24 serial interface usage for archive transfer.

Setting V24 in the program manager

Covers V24 interface settings like protocol, transfer, baud rate, and archive format.

Alarm, error and system messages

Displaying alarms

Explains how alarms are generated during machining and how to resolve them.

Alarm overview

Details information displayed in the alarm overview: date, time, criterion, number, and text.

Displaying an alarm log

Covers listing all occurred alarms and messages in chronological order.

Displaying messages

Explains how PLC and part program messages are issued during machining.

Sorting, alarms, faults and messages

Details sorting alarms, messages, and logs by date or number.

Creating screenshots

Covers creating and saving screenshots of the user interface.

PLC and NC variables

Explains displaying and editing PLC and NC variables with password protection.

Displaying and editing PLC and NC variables

Guides on entering, monitoring, and changing NC/PLC variables.

Saving and loading screen forms

Details saving and loading configurations of variables in screen forms.

Version

Explains how to display version data for system software, PLC, expansions, OEM applications, and hardware.

Displaying version data

Covers displaying version information for various machine components.

Save information

Explains how to save machine-specific information as a configuration file.

Logbook

Provides machine history in electronic form for service and optimization.

Displaying and editing the logbook

Covers editing machine identity, making logbook entries, and deleting entries.

Making a logbook entry

Guides on making new entries in the logbook using the "New logbook entry" window.

Searching for a logbook entry

Explains how to search for specific entries in the logbook.

Remote diagnostics

Covers setting remote access rights and requesting remote diagnostics.

Setting remote access

Details influencing remote access by setting rights for operating modes.

Permit modem

Explains how to permit remote access via teleservice adapter.

Request remote diagnostics

Covers actively requesting remote diagnostics with the machinery construction OEM.

Exit remote diagnostics

Explains how to block modem access or reset access rights.

Working with Manual Machine

Manual Machine

Introduces "Manual Machine" for carrying out machining processes without writing a program.

Machining options

Lists available options for machining workpieces: Manual mode and Single-cycle machining.

Traversing axes

Explains inputting parameters directly for simple traversing movements.

Tool selection

Details selecting the desired tool, feedrate, and spindle direction.

Taper turning

Covers selecting effective direction and entering taper angle.

Straight and circular machining

Explains performing straight and circular machining using functions.

Straight turning

Details simple, straight machining like face or longitudinal turning.

Circular turning

Covers simple circular machining.

More complex machining

Lists functions available for comprehensive machining in manual mode.

Drilling a position pattern

Explains how to drill a position pattern.

Drilling with Manual Machine

Details drilling functions available in manual mode.

Turning with manual machine

Covers turning functions available in manual mode.

Milling with Manual Machine

Explains milling functions available in manual mode.

Simulation and simultaneous recording

Covers checking machining results via simulation without axis movement.

Setting up a blank shape

Explains the use of pre-defined blank shapes for graphical display.

Setting the zero offset

Guides on directly selecting work offsets in the "Parameter" operating area.

Set limit stop

Explains limiting axis traversing range by entering values for axes.

Working with a B axis (only 840D sl)

Lathes with B axis

Covers aligning milling machines and lathes with an additional B axis.

Alignment angles β and γ

Details alignment angles required for turning with tool alignment.

Turning

Explains turning operations and how B axis is used.

Display of the B axis

Covers displaying the B axis in various windows.

Tool alignment for turning

Explains input fields for β and γ angles for tool alignment.

Milling with a B axis

Covers face and peripheral surface machining with a B axis.

Face machining

Explains face machining using B axis position.

Peripheral surface machining

Details peripheral surface machining using B axis position.

Machining on an inclined surface

Explains defining inclined surfaces in a swivel mask.

Swiveling

Covers swiveling coordinate systems using various methods like axis-by-axis, solid angle, projection angle, and directly.

Approach/retraction

Explains optimizing approach/return for swiveling with B axis using special cycles.

Position pattern

Details programming patterns for machining on inclined surfaces.

Working with two tool carriers

Programming with two tool holders

Explains programming in the basic coordinate system, irrespective of tool holder.

Tool on the second tool holder

Covers mirroring of X and Y axes and offset for the second tool holder.

G code programming

Lists points to consider for G code programming with two tool holders.

Measure tool

Details how to set tool holder for measuring a tool.

Teaching in a program

Overview

Introduces the "Teach in" function for editing programs in "AUTO" and "MDA" modes.

General sequence

Outlines steps for creating and modifying traversing blocks.

Inserting a block

Guides on inserting empty lines and program blocks.

Editing a block

Explains overwriting program blocks with teach-in blocks of the same type.

Selecting a block

Covers setting the interrupt pointer to the cursor position for resuming program execution.

Deleting a block

Explains how to delete teach-in blocks and program blocks.

Teach sets

Details teach-in for position, rapid traverse, straight line, circular interpolation, and A-spline.

Input parameters for teach-in blocks

Lists parameters for axes and feedrate for teach-in.

Settings for teach-in

Covers defining axes and parameters for teach-in blocks.

HT 8 (840D sl only)

HT 8 overview

Introduces the HT 8 handheld terminal combining operator and machine control panel functions.

Operation

Describes the TFT color display, membrane keys, and external keyboard connection.

Customer keys

Explains arbitrary assignment and customer-specific configuration of customer keys.

Integrated machine control panel

Details the integrated MCP with keys and softkeys.

Acknowledgment button

Covers the two acknowledgment buttons for operator actions.

Traversing keys

Explains traversing axes using HT 8 keys in JOG or MDI mode.

Virtual keyboard

Details the virtual keyboard as an input device for touch operator panels.

Special keys on the virtual keyboard

Explains special keys like Tilde, Eng, Num.

Number block of the virtual keyboard

Covers returning to the full keyboard from the number block.

Calibrating the touch panel

Explains the necessity of calibrating the touch panel upon first connection.

Ctrl-Energy

Functions

Lists options to improve machine energy utilization.

Ctrl-E Analysis: Measuring and evaluating the energy consumption

Covers acquiring and displaying energy consumption using SENTRON PAC.

Ctrl-E Profiles: Control of energy saving states of the machine

Details defining and saving energy saving profiles.

Ctrl-E analysis

Provides an overview of machine energy consumption.

Displaying energy consumption

Explains the Ctrl-Energy entry screen and its components.

Display in the "Machine" operating area

Shows current power status of the machine in the status display.

Displaying the energy analyses

Covers obtaining a detailed overview of energy usage for various components.

Measuring and saving the energy consumption

Explains measuring and recording energy consumption by part programs.

Tracking measurements

Details displaying actual and saved measurement curves graphically.

Tracking usage values

Covers displaying actual and saved usage values in a detailed table.

Comparing usage values

Explains comparing usage values of actual and saved measurements.

Long-term measurement of the energy consumption

Details performing and saving long-term energy consumption measurements.

Ctrl-E profiles

Covers displaying and activating/inhibiting energy-saving profiles.

Easy Extend

Overview

Introduces Easy Extend for retrofitting machines with additional devices.

Communication

Explains communication between operator component and PLC via PLC user program.

Enabling a device

Guides on enabling device options, which may be password-protected.

Activating and deactivating a device

Details how to activate and deactivate functions for unlocked devices.

Initial commissioning of additional devices

Covers commissioning devices, typically done by the machine manufacturer.

Appendix

840D sl / 828D documentation overview

Provides an overview of the documentation for SINUMERIK 840D sl / 828D.

General documentation overview

Lists various documentation categories like advertising brochures and system manuals.

User documentation

Lists user manuals such as operating, programming, and diagnostics manuals.

Manufacturer/Service documentation

Lists manufacturer/service documents like equipment manuals and commissioning manuals.

Information/training

Lists resources for training and information.

Electronic documentation

Lists electronic documentation like DOCONCD and Industry Online Support.

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