Siemens SINUMERIK 828D Service Manual

Table of contents
Hardware and Software
8 Service Manual, 03/2011, 6FC5397-5DP40-0BA0
4.1.2 This is how you remove the PPU................................................................................................ 77
4.1.3 This is how you install the PPU................................................................................................... 78
4.2
Replacing the system CompactFlash Card................................................................................. 79
4.2.1
This is how you remove the system CompactFlash Card........................................................... 79
4.2.2
This is how you insert the system CompactFlash Card.............................................................. 81
4.3
SINAUT modem .......................................................................................................................... 84
4.3.1
LED status displays..................................................................................................................... 84
4.3.2
This is how you insert the SIM card............................................................................................ 85
4.3.3
This is how you load the factory settings .................................................................................... 91
4.4
Machine control panels ............................................................................................................... 92
4.4.1
Status displays MCP 310C PN ................................................................................................... 92
4.4.2
This is how you remove the MCP 310C PN................................................................................ 93
4.4.3
This is how you install the MCP 310C PN .................................................................................. 95
4.4.4
Status displays, MCP 483C PN .................................................................................................. 96
4.4.5
This is how you remove the MCP 483C PN................................................................................ 97
4.4.6
This is how you install the MCP 483C PN .................................................................................. 99
4.5
I/O modules............................................................................................................................... 101
4.5.1
Status displays PP 72/48D PN ................................................................................................. 101
4.5.2
This is how you remove the PP 72/48D PN.............................................................................. 102
4.5.3
This is how you install the PP 72/48D PN................................................................................. 104
4.5.4
Status displays PP 72/48D 2/2A PN ......................................................................................... 105
4.5.5
This is how you remove the PP 72/48D 2/2A PN ..................................................................... 107
4.5.6
This is how you install the PP 72/48D 2/2A PN ........................................................................ 109
4.6
Expansion module NX10.3........................................................................................................ 110
4.6.1
NX10.3 status displays.............................................................................................................. 110
4.6.2
NX10.3 connections.................................................................................................................. 111
4.6.3
This is how you remove the NX10.3 ......................................................................................... 112
4.6.4
This is how you install the NX10.3............................................................................................ 113
4.7
Installing SINAMICS components............................................................................................. 115
4.7.1
Releasing with a screwdriver .................................................................................................... 115
4.7.2
Protective conductor connection and shield support ................................................................ 116
4.8
SINAMICS S120 Combi............................................................................................................ 117
4.8.1
S120 Combi status displays...................................................................................................... 117
4.8.2
Connections, 3-axis module...................................................................................................... 119
4.8.3
Connections, 4-axis module...................................................................................................... 121
4.8.4
How to mount an S120 Combi Power Module.......................................................................... 123
4.8.5
This is how you remove the front panel .................................................................................... 124
4.8.6
This is how you open the DC link cover.................................................................................... 126
4.8.7
This is how you connect the DC link busbars and 24 V busbars.............................................. 128
4.8.8
To connect the second component........................................................................................... 130
4.8.9
This is how you remove the internal fan ................................................................................... 133
4.8.10
This is how you install the internal fan ...................................................................................... 136
4.8.11
This is how you install the external fan ..................................................................................... 136
4.8.12
This is how you clean the heat sink of the S120 Combi ........................................................... 141
4.9
Motor Module Booksize Compact format.................................................................................. 144
4.9.1
Motor Module Booksize Compact status displays .................................................................... 144
4.9.2
Motor Module connections........................................................................................................ 145
4.9.3
This is how you mount a Motor Module Booksize Compact..................................................... 147

Siemens SINUMERIK 828D Specifications

General

Control Type	CNC
Operating System	Windows Embedded
Processor	Intel Atom
Display	10.4" color TFT display
Interfaces	Ethernet, USB
Programming	ShopMill, ShopTurn
Operation Panel Size	10.4"
Protection Class	IP65
PLC Memory	2 MB
Spindle Capacity	4 spindles
Hard Drive	CompactFlash